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OM-116 Page 5

SECTION 3 – OPERATION

3-1.

Controls

Ref. ST-155 574 / Ref. SC-107 516-F

1

Amperage Control

2

Amperage Range Indicator

3

Electrode (30–150 A) Weld
Output Receptacle

4

Electrode (40–225 A) Weld
Output Receptacle

When welding below 150 amps,
use 30–150 A receptacle.

5

Work Weld Output Receptacle

6

Power Switch

1

2

6

3

4

5

2 Minutes Welding

8 Minutes Resting

3-2.

Duty Cycle Chart And Volt-Ampere Curves

rduty1 5/95 – ST-001 836-A / ST-001 844-A

Duty Cycle is percentage of 10 minutes
that unit can weld at rated load without
overheating.

Y

20% Duty Cycle at 225 Amperes. Ex-
ceeding duty cycle can damage unit
and void warranty.

The volt-ampere curves show the minimum and maximum
voltage and amperage output capabilities. Curves of other
settings fall between the curves shown.

Summary of Contents for Thunderbolt 225

Page 1: ...ce For SMAW Stick Welding Rated Welding Output Amperage Range Maximum Open Circuit Amperes Input at Rated Load Output 60 Hz Single Phase Overall Dimensions Weight Output Voltage 230 V KW 225 A 25 Volt...

Page 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Page 3: ...f earth grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 13 Do not touch electrode if you are in contact with the work ground or anot...

Page 4: ...t their doctor before going near arc welding gouging or spot welding operations FLYING PIECES OF METAL or DIRT can injure eyes 1 Wear safety glasses with side shields or face shield 1 4 Principal Safe...

Page 5: ...ace hands where shown to move unit Get help when moving unit 2 Running Gear Mounting Holes 3 Rating Label Locate unit near correct input power 4 Amperage Adjustment Rod 5 Handle 6 Pin Install as shown...

Page 6: ...GND PE Connect First Minimum input and grounding conductor size is 10 AWG Kcmil not to exceed 87 ft 26 m in length Install conductors in conduit or equivalent into a deenergized line disconnect devic...

Page 7: ...Receptacle 6 Power Switch 1 2 6 3 4 5 2 Minutes Welding 8 Minutes Resting 3 2 Duty Cycle Chart And Volt Ampere Curves rduty1 5 95 ST 001 836 A ST 001 844 A Duty Cycle is percentage of 10 minutes that...

Page 8: ...r source and disconnect input power 1 Shunt Block Apply light coating of high tempera ture grease to shaded areas of both shunt blocks Install amperage control handle and locking pin Turn handle to sp...

Page 9: ...freely replace fan motor Erratic weld current Clean and tighten all weld cable connections Erratic arc with excessive spatter Use dry properly stored electrodes See User s Guide also Shorten arc leng...

Page 10: ...lief 240 510 ID x 875mtg hole 1 10 088 297 CORD SET 250V 6 50P 12ga 3 c 6ft 1 11 039 778 RECEPTACLE str 2P3W 50A 250V 1 12 005 656 BLADE fan 6 in 4wg 30deg 175 bore CW 1 13 FM 123 468 MOTOR 230V 50 60...

Page 11: ...D x 500 1 14 020 284 WEDGE coil 1 15 010 653 BEARING thr oil imprg 375 ID x 750 OD x 062 1 16 010 929 WASHER flat stl spr 375 1 17 024 869 COLLAR set w screws consisting of 1 18 024 612 COLLAR set 1 1...

Page 12: ...4 95 OPTIONS AND ACCESSORIES No 11A RUNNING GEAR 041 637 A handle and two wheels with solid rubber tires mount easily to the frame of the Thunderbolt 225 providing convenient portability...

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Page 15: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Page 16: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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