Miller Spectrum Lynx Owner'S Manual Download Page 7

OM-2219 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on torch.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

FLYING METAL can injure eyes.

D

Wear safety glasses with side shields or face
shield.

MAGNETIC FIELDS can affect pacemakers

.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before go-
ing near plasma arc cutting operations.

OVERUSE can cause OVERHEATING.

D

Allow cooling period; follow rated duty cycle.

D

Reduce amperage (thickness) or reduce duty
cycle before starting to cut again.

EXPLODING HYDROGEN hazard.

D

When cutting aluminum underwater or with the
water touching the underside of the aluminum,
free hydrogen gas may collect under the work-
piece.

D

See your cutting engineer and water table instructions for help.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift unit.

D

If using lift forks to move unit, be sure forks are long enough to ex-
tend beyond opposite side of unit.

FIRE OR EXPLOSION hazard.

D

Do not locate unit on, over, or near combustible
surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

H.F. RADIATION can cause interference.

D

High frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with elec-
tronic equipment perform this installation.

D

The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.

D

If notified by the FCC about interference, stop using the equipment
at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC CUTTING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

To reduce possible interference, keep cables as short as possible,
close together, and down low, such as on the floor.

D

Locate cutting operation 100 meters from any sensitive electronic
equipment.

D

Be sure this cutting power source is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures such
as moving the machine, using shielded cables, using line filters, or
shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.

Recommended Practices for Plasma Arc Cutting, American Welding
Society Standard AWS C5.2, from American Welding Society, 550 N.W.
LeJeune Rd, Miami, FL 33126

Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale Bou-
levard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face Protec-
tion
, ANSI Standard Z87.1, from American National Standards Institute,
1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Summary of Contents for Spectrum Lynx

Page 1: ...Visit our website at www Miller Welds com OM 2219 188 036 July 1998 Processes Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter Spectrum Lynx R...

Page 2: ...ner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the works...

Page 3: ...aintenance 7 1 4 Principales normes de s curit 7 1 5 Information sur les champs lectromagn tiques 8 SECTION 2 INSTALLATION 9 2 1 Specifications 9 2 2 Duty Cycle And Overheating 9 2 3 Cutting Speed 9 2...

Page 4: ......

Page 5: ...or matches from your person before doing any cutting Touching live electrical parts can cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on T...

Page 6: ...e sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying oper ations The heat and rays of the arc can react with vapors to form highly toxic and irritating gases...

Page 7: ...rference stop using the equipment at once D Have the installation regularly checked and maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use...

Page 8: ...magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize y...

Page 9: ...nants qui ont d j re u des combustibles D Portez des v tements de protection exempts d huile tels que des gants en cuir une veste r sistante des pantalons sans revers des bottes et un casque D Ne plac...

Page 10: ...a Sheets MSDS et les instructions du fabricant pour obtenir plus de renseignements sur les m taux couper les enrobages et les nettoyants D Travaillez dans un espace restreint uniquement s il est bien...

Page 11: ...f rences avec les quipements de ra dio navigation et de communication les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec des quipements lectron...

Page 12: ...ours en cours et les preuves continuent tre examin es En attendant que les conclusions finales de la recherche soient tablies il vous serait sou haitable de r duire votre exposition aux champs lectrom...

Page 13: ...educe amperage or duty cycle before cutting Y Exceeding duty cycle can damage unit and void war ranty 50 Duty Cycle Overheating 0 15 A OR Reduce Duty Cycle Minutes duty1 4 95 5 Minutes Cutting 5 Minut...

Page 14: ...Cart Use cart or similar device to move unit Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 Dimensions And Weight 1 2 Y Do...

Page 15: ...al or apply pipe sealant and install fitting in opening Route hose to gas air supply Adjust gas air pressure according to Section 3 2 Tools Needed 5 8 1 1 8 in 3 1 2 4 5 From Gas Air Supply 2 6 Connec...

Page 16: ...mode Place switch in Tip Saver position to provide pilot arc output for arc starting only Use Tip Saver position in most applications to length en the life of the torch and its consumables and to obt...

Page 17: ...ob Pull knob and turn to adjust pressure Push knob in to lock setting Select desired cutting output with Output Control 3 2 Setting Gas Air Pressure Ref ST 801 977 Ref ST 801 976 1 Set Controls Turn O...

Page 18: ...ntly restarted during postflow by pressing trigger Check Torch Tip Electrode And Retaining Cup Check Gas Air Pressure Set Controls Begin Cutting Turn On Welding Generator The pilot arc starts immediat...

Page 19: ...e conditions Each Use Check Torch Tip Electrode And Shield Cup Check Gas Air Pressure Every Week Check Shield Cup Shutdown System 3 Months Service Air Filter Regulator Assembly Filter Replace Unreadab...

Page 20: ...and releasing it The pilot arc should work as usual If the GFCI fails to reset properly DO NOT USE YOUR EQUIPMENT Unplug equipment or turn Off power at generator Consult a qualified elec trician If th...

Page 21: ...ld cup If shutdown system works properly Ready light goes off and Cup light comes on If not immedi ately turn Off power and have Fac tory Authorized Service Agent check safety control board PC1 op era...

Page 22: ...k for correct gas air pressure adjustment see Section 3 2 Check for sufficient gas air supply pressure see Section 2 5 Check for dirty air filter regulator and clean if needed see manufacturer s instr...

Page 23: ...OM 2219 Page 19 SECTION 5 ELECTRICAL DIAGRAM SC 182 691 B Figure 5 1 Circuit Diagram For 230 460 Volt Models...

Page 24: ...on and not available unless listed 1 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 51 52 53 5 49 50 ST 802 180 54 54...

Page 25: ...1 24 187 788 FITTING pipe brs adapter 1 4 NPTF M to 1 4 NPT 1 25 184 934 COVER rcpt weatherproof 1 26 185 696 CABLE power 10 5ft 1 27 044 426 CONNECTOR clamp cable 690 1 070 1 28 S1 111 997 SWITCH roc...

Page 26: ...equipment 2 55 182 696 FITTING plastic elbow 1 4 NPT 2 56 178 739 FITTING plastic straight fem 1 8 NPT 1 57 C1 190 449 CAPACITOR ASSY 1 To maintain the factory original performance of your equipment...

Page 27: ...ered by the manufacturer s warranty if any 2 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 3 Equipment that has...

Page 28: ...ss City State Zip Please complete and retain with your personal records Always provide Model Name and Serial Style Number Contact your Distributor for To locate distributor nearest you call 1 800 4 A...

Reviews: