Miller PipeWorx Owner'S Manual Download Page 35

Effective January 1, 2014

(Equipment with a serial number preface of ME or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions below,

Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original

retail purchaser that new Miller equipment sold after the effective

date of this limited warranty is free of defects in material and

workmanship at the time it is shipped by Miller. THIS WARRANTY IS

EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS

OR IMPLIED, INCLUDING THE WARRANTIES OF

MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace

any warranted parts or components that fail due to such defects in

material or workmanship. Miller must be notified in writing within

thirty (30) days of such defect or failure, at which time Miller will

provide instructions on the warranty claim procedures to be

followed.

Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time periods.

All warranty time periods start on the delivery date of the equipment

to the original end-user purchaser, and not to exceed twelve months

after the equipment is shipped to a North American distributor or

eighteen months after the equipment is shipped to an International

distributor.

1. 5 Years Parts — 3 Years Labor

* Original Main Power Rectifiers Only to Include SCRs,

Diodes, and Discrete Rectifier Modules

2. 3 Years — Parts and Labor

* Auto-Darkening  Helmet Lenses (Except Classic

Series) (No Labor)

* Engine Driven Welding Generators

(NOTE: Engines are Warranted Separately by the

Engine Manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources

3. 2 Years — Parts and Labor

* Auto-Darkening Helmet Lenses 

 Classic Series Only

(No Labor)

* Fume Extractors 

 Capture 5, Filtair 400 and Industrial

Collector Series

4. 1 Year — Parts and Labor Unless Specified

* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining

warranty period of the product they are installed in, or

for a minimum of one year — whichever is greater.)

* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors 

 Filtair 130, MWX and SWX Series

* HF Units
* ICE/XT Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers

(NOTE: Digital Recorders are Warranted Separately

by the Manufacturer.)

* Load Banks
* Motor Driven Guns (except Spoolmate Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers
* Spot Welders
* Subarc Wire Drive Assemblies
* Water Coolant Systems
* TIG Torches (No Labor)
* Wireless Remote Foot/Hand Controls and Receivers
* Work Stations/Weld Tables (No Labor)

5. 6 Months — Parts

* Batteries

* Bernard Guns (No Labor)

* Tregaskiss Guns (No Labor)

6. 90 Days — Parts

* Accessory (Kits)

* Canvas Covers

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* M-Guns

* MIG Guns and Subarc (SAW) Guns

* Remote Controls and RFCS-RJ45

* Replacement Parts (No labor)

* Roughneck Guns

* Spoolmate Spoolguns

Miller’s True Blue

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work

station table tops and welding curtains, or parts that

fail due to normal wear. (Exception: brushes and

relays are covered on all engine-driven products.)

2. Items furnished by Miller, but manufactured by others,

such as engines or trade accessories. These items are

covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable

and necessary maintenance, or equipment which has

been used for operation outside of the specifications for

the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in appropriate

cases, (3) the reasonable cost of repair or replacement at an

authorized Miller service station; or (4) payment of or credit for the

purchase price (less reasonable depreciation based upon actual

use) upon return of the goods at customer’s risk and expense.

Miller’s option of repair or replacement will be F.O.B., Factory at

Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility

as determined by Miller. Therefore no compensation or

reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),

WHETHER BASED ON CONTRACT, TORT OR ANY OTHER

LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY

IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS

TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF

CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,

BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,

OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF

DEALING, INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY

MILLER.
Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein, and to

the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available, but

may vary from province to province.

Warranty Questions?

Call

1-800-4-A-MILLER

for your local

Miller distributor.

miller_warr 2014

01

14

Your distributor also gives

you ...

Service

You always get the fast,

reliable response you

need. Most replacement

parts can be in your

hands in 24 hours.

Support

Need fast answers to the

tough welding questions?

Contact your distributor.

The expertise of the

distributor and Miller is

there to help you, every

step of the way.

Summary of Contents for PipeWorx

Page 1: ...982B 2014 03 Processes MIG GMAW and Pulsed MIG GMAW P Welding Description PipeWorx Remote Feeder Interface w Cable File MIG GMAW Visit our website at www MillerWelds com Flux Cored FCAW Welding Wire...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...nts 9 2 5 Principales normes de s curit 9 2 6 Informations relatives aux CEM 9 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 System Connections 11 3 3 Remote Interface Cable Connector PLG6 Infor...

Page 4: ......

Page 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Page 9: ...UNIQUE MENT si le proc d de soudage le demande D Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D aut...

Page 10: ...nts et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc D Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste laine...

Page 11: ...ci s en bon tat D Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne D Le couvercle du d...

Page 12: ...es de rechange recommand es par le constructeur D Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR...

Page 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Page 14: ...OM 239 982 Page 10...

Page 15: ...ht 11 1 4 in 286 mm 5 1 2 lb 2 4 kg 3 2 System Connections 245 255 A Turn Off welding power source and disconnect input power 1 PipeWorx System 2 PipeWorx Feeder Remote 3 Remote Interconnect Cable Whe...

Page 16: ...G6 Socket Socket Information 24 Volts AC Input C 24 volts AC F 24 volts AC return Connected to chassis common Completes 24 volts AC power supply circuit to remote interface Serial Communication A Isol...

Page 17: ...G3 6 Cable Remote Pendant Connector PLG4 Align connector keyways with receptacles insert plugs and tighten locking rings Left trigger connector should mate with left trigger receptacle and right trigg...

Page 18: ...Closure with pin 2 activates right trigger 2 Closure with pin 1 activates right trigger Sockets 3 and 4 are not used 3 6 Remote Interface Cable Connector PLG4 Information Plug PLG4 Socket Socket Infor...

Page 19: ...splay 3 Volts Arc Length Adjust Knob 4 Right Side Controls Select Button 5 Wire Feed Speed Display 6 Wire Feed Speed Adjust Knob 7 Memory Card Indicator 8 MIG Process Type Indicator 9 Jog Button 10 Tr...

Page 20: ...0 to 3 0 in 0 1 increments with 0 as nominal depending on the type of MIG process selection Rotating the knob clockwise increases volts arc length and counter clockwise decreases volts arc length Volt...

Page 21: ...e volts arc length display will show the set wire length for a short time after making any desired adjustment If no further changes are made to the wire length after one second the unit will resume th...

Page 22: ...der 14 Right Trigger Switch When the right side trigger connector from the remote cable is connected to the front of the feeder turn this switch on to activate the right side feeder Turn off switch to...

Page 23: ...Side Active Setup Example When Using Right Side Trigger 4 1 2 3 Only illuminated controls can be changed or adjusted 1 Right Side Controls Active 2 Pulse Process Selected 3 Trigger Hold On 4 Memory Lo...

Page 24: ...SECTION 5 MAINTENANCE AND TROUBLESHOOTING Disconnect power before maintaining 5 1 Routine Maintenance n Check Clean l Replace Every 3 Months l Unreadable Labels nl Cords nl Cracked Parts Every 6 Mont...

Page 25: ...e Agent H11 Primary Bus Capacitor Voltage Imbalance Indicates primary power circuit is malfunctioning If this code appears on the display contact the nearest Factory Authorized Service Agent H12 Prima...

Page 26: ...ysical switch on the memory card Unlock the memory card and try again Try a different memory card Remove card or press any button to clear error If this code continues to ap pear on the display contac...

Page 27: ...OM 239 982 Page 23 Notes...

Page 28: ...OM 239 982 Page 24 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Remote Feeder Interface...

Page 29: ...OM 239 982 Page 25 239 983 A...

Page 30: ...OM 239 982 Page 26 SECTION 7 PARTS LIST Hardware is common and not available unless listed 245 259 A 1 2 3 4 5 6 8 7 9 10 11 7 12 13 Figure 7 1 Main Assembly...

Page 31: ...111997 Switch Rocker Spst 10A 250VAC On Off VISI Red Rock 2 6 244067 Sheild Bezel 1 7 239978 Handle Round Wire 2 8 244064 Case 1 9 239981 Eye Bolt 250 20 x 1 00 1 10 244160 Circuit Card Assy Filter 1...

Page 32: ...Notes...

Page 33: ...Notes...

Page 34: ...Notes...

Page 35: ...Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Ex...

Page 36: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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