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Miller PipeWorx, Owner'S Manual

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OM-239 982B

2014

−

03

Processes

MIG (GMAW)  and Pulsed MIG

(GMAW-P) Welding

Description

PipeWorx Remote Feeder

Interface w/Cable

File: MIG (GMAW)

Visit our website at

www.MillerWelds.com

Flux Cored (FCAW) Welding

Wire Feeder

Summary of Contents for PipeWorx

Page 1: ...982B 2014 03 Processes MIG GMAW and Pulsed MIG GMAW P Welding Description PipeWorx Remote Feeder Interface w Cable File MIG GMAW Visit our website at www MillerWelds com Flux Cored FCAW Welding Wire...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...nts 9 2 5 Principales normes de s curit 9 2 6 Informations relatives aux CEM 9 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 System Connections 11 3 3 Remote Interface Cable Connector PLG6 Infor...

Page 4: ......

Page 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Page 9: ...UNIQUE MENT si le proc d de soudage le demande D Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D aut...

Page 10: ...nts et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc D Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste laine...

Page 11: ...ci s en bon tat D Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne D Le couvercle du d...

Page 12: ...es de rechange recommand es par le constructeur D Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR...

Page 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Page 14: ...OM 239 982 Page 10...

Page 15: ...ht 11 1 4 in 286 mm 5 1 2 lb 2 4 kg 3 2 System Connections 245 255 A Turn Off welding power source and disconnect input power 1 PipeWorx System 2 PipeWorx Feeder Remote 3 Remote Interconnect Cable Whe...

Page 16: ...G6 Socket Socket Information 24 Volts AC Input C 24 volts AC F 24 volts AC return Connected to chassis common Completes 24 volts AC power supply circuit to remote interface Serial Communication A Isol...

Page 17: ...G3 6 Cable Remote Pendant Connector PLG4 Align connector keyways with receptacles insert plugs and tighten locking rings Left trigger connector should mate with left trigger receptacle and right trigg...

Page 18: ...Closure with pin 2 activates right trigger 2 Closure with pin 1 activates right trigger Sockets 3 and 4 are not used 3 6 Remote Interface Cable Connector PLG4 Information Plug PLG4 Socket Socket Infor...

Page 19: ...splay 3 Volts Arc Length Adjust Knob 4 Right Side Controls Select Button 5 Wire Feed Speed Display 6 Wire Feed Speed Adjust Knob 7 Memory Card Indicator 8 MIG Process Type Indicator 9 Jog Button 10 Tr...

Page 20: ...0 to 3 0 in 0 1 increments with 0 as nominal depending on the type of MIG process selection Rotating the knob clockwise increases volts arc length and counter clockwise decreases volts arc length Volt...

Page 21: ...e volts arc length display will show the set wire length for a short time after making any desired adjustment If no further changes are made to the wire length after one second the unit will resume th...

Page 22: ...der 14 Right Trigger Switch When the right side trigger connector from the remote cable is connected to the front of the feeder turn this switch on to activate the right side feeder Turn off switch to...

Page 23: ...Side Active Setup Example When Using Right Side Trigger 4 1 2 3 Only illuminated controls can be changed or adjusted 1 Right Side Controls Active 2 Pulse Process Selected 3 Trigger Hold On 4 Memory Lo...

Page 24: ...SECTION 5 MAINTENANCE AND TROUBLESHOOTING Disconnect power before maintaining 5 1 Routine Maintenance n Check Clean l Replace Every 3 Months l Unreadable Labels nl Cords nl Cracked Parts Every 6 Mont...

Page 25: ...e Agent H11 Primary Bus Capacitor Voltage Imbalance Indicates primary power circuit is malfunctioning If this code appears on the display contact the nearest Factory Authorized Service Agent H12 Prima...

Page 26: ...ysical switch on the memory card Unlock the memory card and try again Try a different memory card Remove card or press any button to clear error If this code continues to ap pear on the display contac...

Page 27: ...OM 239 982 Page 23 Notes...

Page 28: ...OM 239 982 Page 24 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Remote Feeder Interface...

Page 29: ...OM 239 982 Page 25 239 983 A...

Page 30: ...OM 239 982 Page 26 SECTION 7 PARTS LIST Hardware is common and not available unless listed 245 259 A 1 2 3 4 5 6 8 7 9 10 11 7 12 13 Figure 7 1 Main Assembly...

Page 31: ...111997 Switch Rocker Spst 10A 250VAC On Off VISI Red Rock 2 6 244067 Sheild Bezel 1 7 239978 Handle Round Wire 2 8 244064 Case 1 9 239981 Eye Bolt 250 20 x 1 00 1 10 244160 Circuit Card Assy Filter 1...

Page 32: ...Notes...

Page 33: ...Notes...

Page 34: ...Notes...

Page 35: ...Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Ex...

Page 36: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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