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OM-708 Page 2

The tong tips, tongs, and linkages move during
operation.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points.

D

Do not put hands between tips.

D

Keep all guards and panels securely in place.

FUMES can be hazardous.

Coatings, cleaners, paints, and platings can pro-
duce fumes when welded. Breathing these fumes
can be hazardous to your health.

D

Do not breathe the fumes.

D

If inside, ventilate the area and/or use exhaust at the weld to remove
fumes.

D

In confined spaces, use an approved air-supplied respirator.

D

Do not weld on coated metals, such as galvanized, lead, or cad-
mium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, or if necessary, while wearing an
air-supplied respirator. The coatings and any metals containing
these elements can give off toxic fumes if welded.

D

Read the Material Safety Data Sheets (MSDSs) and the manufac-
turer’s instructions for metals, coatings, and cleaners.

1-3.

Additional Symbols for Installation, Operation, and Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install or operate unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING EQUIPMENT can cause injury.

D

Use equipment of adequate capacity to lift the
unit.

D

Have two people of adequate physical strength
lift portable units.

D

Secure unit during transport so it cannot tip or fall.

FLYING METAL or DIRT can injure eyes.

D

Wear approved safety glasses with side
shields or wear face shield.

MAGNETIC FIELDS can affect pacemakers

.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before go-
ing near resistance spot welding operations.

OVERUSE can cause OVERHEATING.

D

Allow cooling period; follow rated duty cycle.

D

Reduce duty cycle before starting to weld
again.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale Bou-
levard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face Protec-
tion
, ANSI Standard Z87.1, from American National Standards Institute,
1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

1-5.

EMF Information

Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields

Welding current will cause electromagnetic fields. There has been and
still is some concern about such fields. However, after examining more
than 500 studies spanning 17 years of research, a special blue ribbon

committee of the National Research Council concluded that: “The body
of evidence, in the committee’s judgment, has not demonstrated that
exposure to power-frequency electric and magnetic fields is a human-
health hazard.” However, studies are still going forth and evidence
continues to be examined.

Summary of Contents for LMSW-52T

Page 1: ...Processes Description Resistance Spot Welding OM 708 029 805J April 1999 MSW 41T MSW 42T And LMSW 52T Visit our website at www MillerWelds com...

Page 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Page 3: ...2 INTRODUCTION 3 2 1 Specifications 3 SECTION 3 INSTALLATION 3 3 1 Installing Or Dressing Tips 3 3 2 Installing Or Cleaning Tongs 5 3 3 Adjusting Tong And Hand Lever Pressure 6 3 4 Connecting Input Po...

Page 4: ......

Page 5: ...n cause fatal shocks or severe burns The input power circuit and machine internal circuits are also live when power is on Incorrectly installed or improperly grounded equipmentis a hazard ELECTRIC SHO...

Page 6: ...h side shields or wear face shield MAGNETIC FIELDS can affect pacemakers D Pacemaker wearers keep away D Wearers should consult their doctor before go ing near resistance spot welding operations OVERU...

Page 7: ...6 in 152 mm 4 1 2 in 114 mm 16 in 406 mm 42 lb 19 1 kg 45 lb 20 4 kg Based on 10 second time period means unit can weld for 5 seconds out of each 10 second time period Model MSW 41T MSW 42T LMSW 52T...

Page 8: ...Dressing The Tips 1 New Tip 2 Used Tip Requiring Dressing 3 Dressing Method Keep top diameter same as a new tip 1 Tools Needed d 1 8 in 3 2 mm diameter for 1 5 kVA models 5 32 in 4 mm for 2 5 kVA mod...

Page 9: ...g holder as far as possible and position so that tip is pointing straight up Loosely tighten screws Top Tong 4 Top Tong 5 Top Tong Holder Pivot Casting 6 Top Tong Securing Screws 4 Loosen the four scr...

Page 10: ...close severe arc ing occurs between workpieces and no weld can be made 1 Front Nut 2 Rear Nut 3 Pivot Casting 4 Hand Lever 5 Tongs To increase tong pressure loosen front nut The farther the front nut...

Page 11: ...box down onto screws 1 2 OR 3 5 Connecting Input Power Ref ST 800 156 Operate spot welder from a sepa rately fused or circuit breaker pro tected circuit and use correct size input conductors 1 Rating...

Page 12: ...materialbetween the tips To adjust tong pressure see Section 3 3 3 Start Switch Move start switch sideways in ei ther direction to start weld cycle When weld cycle time ends or the start switch is rel...

Page 13: ...ress or replace tips see Section 3 1 Check tip threads Replace tips if necessary see Section 3 1 Remove and clean tongs see Section 3 2 Clean ends of tongs and tong holders see Section 3 2 Check power...

Page 14: ...OM 222 Page 10 SECTION 6 ELECTRICAL DIAGRAMS SA 162 466 B Figure 6 1 Circuit Diagram For 110 Volts Models SA 072 065 B Figure 6 2 Circuit Diagram For 220 Volts Model...

Page 15: ...OM 708 Page 11 Notes...

Page 16: ...T 145 048 B Hardware is common and not available unless listed 1 2 3 4 5 6 7 8 9 10 11 10 3 12 13 14 15 16 20 21 22 23 17 19 24 25 26 3 27 28 29 30 31 32 33 36 37 38 Fig 6 2 39 40 41 42 43 44 35 34 17...

Page 17: ...tch 1 1 1 070 035 BASE 1 1 1 26 122 210 SCREW 10 32 x 625hexwhd slt stl 2 2 2 27 026 759 INSULATOR plug sec scr 2 2 2 28 010 711 PIN spring 375 3 00 1 1 1 29 169 122 HOUSING front 1 1 1 30 NAMEPLATE o...

Page 18: ...010 157 STUD stl No 10 32 x 8 125 4 4 3 010 156 STUD stl No 10 32 x 11 125 4 4 137 943 NUT core stud 4 4 4 5 033 123 BAR sec 1 1 5 033 122 BAR sec 1 ST 141 482 A Hardware is common and not available...

Page 19: ...1 605 952 TIMER delay reset 5sec 120V 1 1 8 046 432 HOLDER fuse 1 9 F1 012 653 FUSE mintr gl 5A 1 10 087 179 CABLE interconnecting 10ft 1 1 11 PLG1 096 822 CABLE pwr 10ft 16ga 3 c 1 11 PLG1 096 481 CA...

Page 20: ...ndard 040 211 040 212 FF 040 213 FH 040 214 STANDARD MO OFFSET TT 6 TT 9 FF FH 190 mm 7 1 2 Standard 040 211 040 212 G 7 S 0550 9 1 2 241 mm 6 152 mm 040 197 12 305 mm 040 198 18 457 mm 040 199 6 152...

Page 21: ...Notes...

Page 22: ...Notes...

Page 23: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Page 24: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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