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OM-2232 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors,

panels, covers, or guards for maintenance as

necessary.

D

Reinstall doors, panels, covers, or guards

when maintenance is finished and before re-

connecting input power.

READ INSTRUCTIONS.

D

Read Owner’s Manual before using or servic-

ing unit.

D

Use only genuine Miller/Hobart replacement

parts.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with

electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is

electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation  100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

Y

Welding or cutting equipment produces fumes or gases which

contain chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California Health &

Safety Code Section 25249.5 et seq.)

Y

Battery posts, terminals and related accessories contain lead

and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

For Gasoline Engines:

Y

Engine exhaust contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive

harm.

For Diesel Engines:

Y

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and

other reproductive harm.

Summary of Contents for Invision 456P

Page 1: ...Pulsed MIG GMAW P Welding Flux Cored FCAW Welding XMT 456 CC CV Multiprocess Welding Description Invision 456P Invision 456P XMT 456 CC CV Invision 456P And XMT 456 CC CV R R 230 460 And 575 Volt Mode...

Page 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...d Output Cables 13 3 8 Remote 14 Receptacle Information 13 3 9 115 Volts AC Duplex Receptacle And Circuit Breakers 14 3 10 Electrical Service Guide 14 3 11 Selecting Input Voltage 230 460 Volt Models...

Page 4: ......

Page 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Page 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Page 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Page 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Page 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Page 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Page 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Page 13: ...A 38 Volts DC 100 Duty Cycle 565 A 43 Volts DC 60 Duty Cycle 5 600 10 38 95 50 8 0 14 27 8 0 09 24 4 0 12 21 2 0 06 24 3 0 12 19 2 0 04 19 0 0 07 While idling 3 2 Duty Cycle and Overheating Duty Cycle...

Page 14: ...curves shown va_curve1 4 95 SA 181 561 SA 181 562 XMT 456 CC Only Invision 456P and XMT 456 CV Only 3 4 Dimensions And Weight Hole Layout Dimensions A F A 14 21 64 in 363 9 mm A B 20 3 4 in 527 1 mm...

Page 15: ...3 Hand Cart Use cart or similar device to move unit 4 Rating Label Use rating label to determine input power needs 5 Line Disconnect Device Locate unit near correct input power supply Y Special instal...

Page 16: ...Duty Cycle 10 100 Duty Cycle 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50...

Page 17: ...lation 1 weld cable terminal and copper bar 3 8 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts ac Protected by circuit breaker CB2 24 VOLTS AC B Contact closure to A...

Page 18: ...tage should not exceed 10 of indicated required input voltage If actual input voltage is outside of this range output may not be available NOTE 60 Hz Three Phase Input Voltage 230 460 575 Input Ampere...

Page 19: ...w Window Check voltage selected in unit Changing selection is only neces sary if selected value does not match available input voltage 2 Relinking Board PC6 3 Mounting Screws 4 Receptacle RC8 Connecti...

Page 20: ...s to length ground conductor must be 26 inches 660 mm long to wrap around ground current sen sor Note that ground conductor must be insulated between strain relief and ground terminal Insert input and...

Page 21: ...ch in Off position Unit can then be turned On and Off through the use of the remote switch 2 3 4 5 ST 180 311 C 6 1 4 2 Mode and Voltage Control For Invision 456P 1 Remote 14 Receptacle Mode Control T...

Page 22: ...Off control see Sec tion 4 6 Source of control panel or remote for the amount of output is selected on the V A Control switch For Air Carbon Arc CAC A cutting and goug ing place switch in the Stick p...

Page 23: ...Volts OCV Preset Amps V A 80 0 85 Actual Volts Actual Amps V A 24 5 85 V Sense Feeder Flashes OCV And Preset Blank V A 80 0 Actual Volts Actual Amps V A 24 5 250 4 6 Mode Switch Settings For XMT 456 C...

Page 24: ...ly lift electrode An arc will form when electrode is lifted Normal open circuit voltage is not present before tungsten electrode touches workpiece only a low sensing voltage is present between electro...

Page 25: ...onths Replace damagedor unreadable label Repair or replace cracked cables Replace cracked torch body Repair or replace cracked cables and cords 6 Months Clean and tighten weld terminals Blow out insid...

Page 26: ...screw terminals on PC6 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in ST 801 718 ST 801 536 B 1 Y Signifi...

Page 27: ...Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in R...

Page 28: ...e unit has shut down to allow the fan to cool it see Section 3 2 Operation will continue when the unit has cooled 7 Help 6 Display Indicates that the input voltage is too low and the unit has automati...

Page 29: ...2 No weld output meter display On Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Section 3 2 Check voltmeter ammeter Help displays Erratic or improper weld o...

Page 30: ...OM 2232 Page 26 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Welding Power Sources 230 460 Volt Models...

Page 31: ...OM 2232 Page 27 Ref 181 412 E...

Page 32: ...OM 2232 Page 28 Figure 6 2 Circuit Diagram For Welding Power Sources 575 Volt Models...

Page 33: ...OM 2232 Page 29 186 987 B...

Page 34: ...ble unless listed 801 715 H 69 57 56 53 52 51 50 48 46 45 44 43 8 68 63 62 61 34 33 32 6 3 PC2 PC1 4 67 66 65 64 60 59 58 55 54 45 49 47 4 42 41 40 39 38 37 36 35 31 30 29 28 27 26 23 21 20 19 18 17 1...

Page 35: ...l Number 1 217 297 Cover Receptacle Weatherproof Duplex Rcpt 1 20 179 899 Panel Rear 1 181 181 Label Warning Electric Shock 1 21 153 403 Bushing Snap In Nyl 750 Id X 1 000Mtg Hole 2 22 025 248 Stand O...

Page 36: ...nsformer 230 460 Only 1 61 R1 2 C9 10 11 12 175 194 Resistor Capacitor 2 62 D1 4 201 531 Kit Diode Ultra Fast Recovery 4 63 179 826 Insulator Rectifier 1 64 179 902 Windtunnel Lh 1 179 276 Bushing Sna...

Page 37: ...OM 2232 Page 33 Notes...

Page 38: ...OM 2232 Page 34 Notes...

Page 39: ...nd Blankets APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Co...

Page 40: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal S...

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