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OM-206 360 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors,

panels, covers, or guards for maintenance as

necessary.

D

Reinstall doors, panels, covers, or guards

when maintenance is finished and before re-

connecting input power.

READ INSTRUCTIONS.

D

Read Owner’s Manual before using or servic-

ing unit.

D

Use only genuine Miller/Hobart replacement

parts.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with

electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is

electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation  100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

Y

Welding or cutting equipment produces fumes or gases which

contain chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California Health &

Safety Code Section 25249.5 et seq.)

Y

Battery posts, terminals and related accessories contain lead

and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

For Gasoline Engines:

Y

Engine exhaust contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive

harm.

For Diesel Engines:

Y

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and

other reproductive harm.

Summary of Contents for INFINITY 35

Page 1: ...INFINITY 35 45 Processes OM 206360 C 2006 07 Effective with serial number 217 769 www MillerWelds com Description MIG GMAW Welding Flux Cored FCAW OWNER S MANUAL...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...Rating Labels For CE Products 7 2 3 Symbols And Definitions 7 2 4 Duty Cycle And Overheating 8 2 5 Volt Ampere Curves 8 2 6 Weld Output Terminals And Selecting Cable Sizes 9 SECTION 3 INSTALLATION 10...

Page 4: ...that this product INFINITY 35 45 conforms to the following Directives and Standards Directives Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 C 133 04 93 68 E...

Page 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Page 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Page 7: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt...

Page 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Page 9: ...rks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use...

Page 10: ...4 Having a loop of extra length connect grounding conductor first 5 Connect line input conductors as shown on inside label double check all connections jumper link positions and input voltage before...

Page 11: ...Definitions Some symbols are found only on CE products NOTE A Amperes Amperage Voltage Control Panel Gas Tungsten Arc Welding GTAW Shielded Metal Arc Welding SMAW Temperature Wire Feeder Arc Force DI...

Page 12: ...r duty cycle before welding Y Exceeding duty cycle can damage unit and void warranty 100 Duty Cycle Overheating 0 15 A V OR Reduce Duty Cycle Minutes duty1 4 95 Ref SA 168 918 Continuous Welding 20 25...

Page 13: ...Copper Length In Weld Circuit Not Exceeding 100 ft 30 m Or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Welding Amperes 10 60 Duty Cycle 60 100 Duty Cycle 10 100 Duty...

Page 14: ...N 3 1 Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit OR 1 2 Movement Position unit so...

Page 15: ...ain to running gear 5 Cylinder valve Open valve slightly so gas flow blows dirt from valve Close valve 6 Regulator Flow gauge Install so face is vertical 7 Flow adjust 8 Gas supply line 9 Wire feeder...

Page 16: ...1 3 5 Electrical Service Guide Infinity 35 Infinity 45 Input Voltage 230 400 230 400 Input amperes at rated output 36A 21A 52A 30A Fuse or circuit breaker rating max rec 36A 21A 51A 29A Input conduct...

Page 17: ...reg ulations GND PE Connect first GND PE L1 L2 L3 115 VAC Single phase 50 Hz 10 A 3 7 Controls 1 115 a c Receptacle Located on the rear panel is a re ceptacle which provides power to the gas heater w...

Page 18: ...ON OFF 4 Circuit breaker This circuit protects the auxiliary power 5 High inductance negative out put terminal Connect work lead here for stain less steel and spray arc conditions 6 Low inductance ne...

Page 19: ...link position Clean and tighten all weld output connections Unit provides only maximum or minimum weld output Have Factory Authorized Service Agent check control board PC1 and hall device HD1 Erratic...

Page 20: ...OM 206 360 Page 16 Notes...

Page 21: ...30 Marrone Grigio 25 4 41 42 70 71 40 57 R PRI TP2 TP3 56 54 55 53 Cr1 380V 220V C1 S C2 C3 T TP5 TP4 CR1 in transf in rect TP6 49 48 41 Viola Giallo 6 1 2 4 5 3 14 7 13 6 4 11 5 12 2 9 3 10 1 8 6 3 2...

Page 22: ...6 360 Page 18 SECTION 6 PARTS LIST 6 1 Main Assembly Infinity 35 45 32 36 23 17 33 30 31 1 40 41 13 35 39 38 37 44 42 13 34 14 45 4 5 6 7 8 9 11 12 16 18 19 24 46 15 10 3 26 47 27 21 22 48 28 29 20 25...

Page 23: ...SR1 028018067 XK 2 1 18 SR1 028018063 XH 2 1 19 SR 2 028018062 XH 3 1 1 20 028038050 XK 5 1 20 028038049 XH 11 1 21 756069012 BO 0 0 6 1 1 22 556070011 HD 0 0 2 3 3 23 156006030 XH 0 0 6 1 1 26 230 40...

Page 24: ...Notes...

Page 25: ...Notes...

Page 26: ...Notes...

Page 27: ...shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured...

Page 28: ...stal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and C...

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