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OM-186895 Page 12

SECTION 4 − SPECIFICATIONS

4-1.

Serial Number And Rating Label Location

The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on back cover of this manual.

4-2.

Unit Specifications

Type of Input

Power

Welding

Power

Source Type

Wire Feed

Speed

Wire

Diameter

Range

Welding Circuit

Rating

Overall

Dimensions

Weight

24 Volts AC

Single Phase

7 Amperes

50/60 Hz

Constant Voltage

(CV) DC With

14-Pin And

Contactor

Control

1.9 To 19 mpm

(75 to 750 ipm)

0.6 To 2 mm

(.023 To 5/64 in.)

Max Spool 

Capacity:

12 in. (305 mm)

Max Spool

Weight:

27 kg (60 lb)

 100 Volts,

500 Amperes, 100%

Duty Cycle

Length: 597 mm

(23-1/2 in.)

Width: 273 mm

(10-3/4 in.)

Height: 279 mm

(11 in.)

15.9 kg (35 lb)

4-3.

Wire Type, Size and Feed Speed Table

Motor Speed

Wire Type

Wire Size

Rated Speed Range*

Standard

All

.023 To 5/64 in. 

(.6 to 2 mm)

80 to 740 ipm

(2.0 to 18.8 mpm)

*Rated Speed Range Per IEC 60974-5

4-4.

Environmental Specifications

A. IP Rating

IP Rating

IP2X

This equipment is designed for indoor use and is not intended to be used or stored outside.

IP2X 2014−06

B. Temperature Specifications

Operating Temperature Range

Storage/Transportation Temperature Range

14 to 104

°

F (−10 to 40

°

C)

−4 to 131

°

F (−20 to 55

°

C)

Temp1_016- 08

C. Information On Electromagnetic Fields (EMF)

!

This equipment shall not be used by the general public as the EMF  limits for the general public might be exceeded during welding.

This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public
access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person.

Wire feeders and ancillary equipment (such as torches, liquid cooling systems and arc striking and stabilizing devices) as part of the welding
circuit may not be a major contributor to the EMF. See the Owner’s Manuals for all components of the welding circuit for additional EMF exposure
information.

S

The EMF assessment on this equipment was conducted at 0.5 meter.

S

At a distance of 1 meter the EMF exposure values were less than 20% of the permissible values.

ce-emf 1 2010-10

D. Information On Electromagnetic Compatibility (EMC)

!

This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low−
voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to con-
ducted as well as radiated disturbances.

ce-emc 3 2014-07

Summary of Contents for I-24A

Page 1: ...ocesses Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder OM 186895AK 2017 07 I 24A File MIG GMAW CE For product information Owner s Manual translations and more visit www MillerWelds c...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...llaneous Symbols And Definitions 11 SECTION 4 SPECIFICATIONS 12 4 1 Serial Number And Rating Label Location 12 4 2 Unit Specifications 12 4 3 Wire Type Size and Feed Speed Table 12 4 4 Environmental S...

Page 4: ...E EURO GUN CONNECTIONS 186493 Council Directives 2014 35 EU Low voltage 2014 30 EU Electromagnetic compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and ele...

Page 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 7: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Page 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Page 9: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Page 10: ...et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou...

Page 11: ...capacit suffisante pour lever l appareil D En utilisant des fourches de levage pour d placer l unit s assurer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil D Teni...

Page 12: ...American Welding Society Standard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Ass...

Page 13: ...cling office or your local distributor for further information Safe37 2017 04 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2017 04 Protect y...

Page 14: ...e20 2017 04 Drive rolls can injure fingers Safe32 2012 05 Welding wire and drive parts are at welding voltage during operation keep hands and metal objects away Safe33 2017 04 Wear hat and safety glas...

Page 15: ...s Direct Current DC IP Degree Of Protection Set Up Increase Process Time Postflow Time Gas Input Constant Voltage I2 Rated Welding Current Program Preflow Time Variable Inductance Line Connection U2 C...

Page 16: ...ons Operating Temperature Range Storage Transportation Temperature Range 14 to 104 F 10 to 40 C 4 to 131 F 20 to 55 C Temp1_016 08 C Information On Electromagnetic Fields EMF This equipment shall not...

Page 17: ...ts cylinder Wire feeder shown is repre sentative only and may not reflect actual unit 1 Wire Feeder 2 Rubber Feet Choose slot that allows all rubber feet to sit securely on top of welding power source...

Page 18: ...2 Equipment Connection Diagrams 115VAC Contactor 3 2 6 6 5 5 4 1 4 1 Gas Hose With 5 8 18 Right hand Thread Fittings Cus tomer Supplied Shielding gas pressure not to exceed 689 kPa 100 psi 2 14 Pin Re...

Page 19: ...pin D D Remote control circuit common E 0 to 10 volts DC input command signal from remote control with respect to pin D F Current feedback 0 to 10 volts DC 1 V 100 A H Voltage feedback 0 to 10 volts...

Page 20: ...5 1 2 3 4 5 1 2 3 4 5 Or Or Meters Minute Inches Minute Digital Meter Display Using arc voltage sensing lead Set switches as shown and connect PLG42 and PLG43 in unit wiring harness PLG41 remains unc...

Page 21: ...rubber cap before making adjustment Adjust potentiometer R73 using a small nonconductive screwdriver Rotate potentiometer clockwise to increase time it takes the motor to ramp up to speed 3 Burnback...

Page 22: ...iate wire guide on 4 drive roll assembly only Install drive rolls and turn drive roll nut one click During maintenance intervals remove drive rolls and clean grooves using a wire brush Check groove of...

Page 23: ...t tension nut so wire is taut when wire feed stops 3 Pressure Assembly Adjustment Knob Lay gun cable out straight A Open pressure assembly hold wire tightly and cut off end Push wire through guides in...

Page 24: ...e Jog position to momentarily feed welding wire at speed set on Wire Speed control without ener gizing welding circuit or shielding gas valve Use Purge position to momentarily energize gas valve to pu...

Page 25: ...me Control Factory set for 0 25 to 5 seconds of spot time Rotating knob fully counterclockwise selects an untimed continuous weld Close side door 3 1 2 SECTION 7 MAINTENANCE TROUBLESHOOTING 7 1 Routin...

Page 26: ...e Section 5 9 Use correct size drive roll see Parts List Clean or replace dirty or worn drive roll see Section 5 8 Remove weld spatter around nozzle opening Replace contact tip or liner See gun Owner...

Page 27: ...OM 186895 Page 23 SECTION 8 ELECTRICAL DIAGRAM 210 937 A Figure 8 1 Circuit Diagram For Wire Feeder With Optional Equipment...

Page 28: ...Main Assembly Hardware is common and not available unless listed 801 990 J Figure 9 2 1 2 3 7 8 9 10 11 12 6 13 12 11 10 14 5 4 15 16 17 18 19 20 21 22 23 50 49 51 52 24 28 25 26 27 54 53 29 30 32 33...

Page 29: ...kets 1 19 134201 Stand Off Support PC Card 5 20 PC2 240355 Circuit Card Assy Meter 1 133644 Frame Snap In Switch Rocker 1 PLG3 135409 Connector Pins 1 PLG13 15 115092 Connector Sockets 2 PLG16 131055...

Page 30: ...6 Label Warning Hot Surfaces And Moving Parts 1 47 192875 Plate Insulator 1 48 Fig 9 2 Wire Drive Assembly 1 49 188149 Guide Wire Inlet Consisting Of 4 Drive Roll 1 50 082050 Liner Monocoil Inlet Wire...

Page 31: ...Ext 500 Shaft 1 15 192875 Insulator Motor Drive 4 Roll 1 16 187325 Insulator Drive Assembly 1 17 144172 Fitting Hose Brs Barbed M 3 16 Tbg X 250 20 1 18 238726 Housing Adapter Gun Feeder 1 19 124778...

Page 32: ...1 2 mm 1 3 mm 1 6 mm 2 0 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm Kit No 087132 046780 046781 046782 046783 046784 044750 046785 046786 046787 046788 046792 046793 046794 046...

Page 33: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 34: ...Notes...

Page 35: ...Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable co...

Page 36: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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