Miller Coolmate 4 Owner'S Manual Download Page 5

OM-624 Page 1

SECTION 1 

 SAFETY PRECAUTIONS - READ BEFORE USING

coolers 2016-08

7

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Cooling Equipment Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Safety Standards listed in Section 1-5. Read and

follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this unit.

During operation, keep everybody, especially children, away.

HOT PARTS can burn.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on

equipment.

D

To handle hot parts, use proper tools and/or wear heavy, insu-

lated welding gloves and clothing to prevent burns.

FLYING METAL or DIRT can injure eyes.

D

Wear approved safety glasses with side

shields even under your welding helmet.

Touching live electrical parts can cause fatal shocks

or  severe burns. The input power circuit and machine

internal circuits are also live when power is on.

Incorrectly installed or improperly grounded equip-

ment is a hazard.

ELECTRIC SHOCK can kill.

D

Do not touch live electrical parts.

D

Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according to

OSHA 29 CFR 1910.147 (see Safety Standards).

D

Properly install, ground, and operate this equipment according to

its Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground 

 check and be sure that input

power cord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

D

Keep cords dry, free of oil and grease, and protected from hot metal

and sparks.

D

Frequently inspect input power cord and ground conductor for

damage or bare wiring – replace immediately if damaged – bare

wiring can kill.

D

Turn off all equipment when not in use.

D

Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

D

Keep all panels and covers securely in place.

1-3. Additional Symbols For Installation, Operation, And Maintenance

FALLING EQUIPMENT can injure.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

D

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

D

Follow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94

110) when manu-

ally lifting heavy parts or equipment.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Do not block or filter airflow to unit.

READ INSTRUCTIONS.

D

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

D

Use only genuine replacement parts from the manufacturer.

D

Perform installation, maintenance, and service according to the

Owner’s Manuals, industry standards, and national, state, and

local codes.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

Summary of Contents for Coolmate 4

Page 1: ...oolmatet4 Processes Description TIG GTAW Welding OM 624 126174Z File TIG GTAW CE And Non CE 2017 02 MIG GMAW Welding For product information Owner s Manual translations and more visit www MillerWelds com ...

Page 2: ...ontinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operati...

Page 3: ... 4 Proposition californienne 65 Avertissements 4 2 5 Principales normes de sécurité 4 SECTION 3 DEFINITIONS 5 3 1 Additional Safety Symbols And Definitions 5 3 2 Miscellaneous Symbols And Definitions 6 SECTION 4 SPECIFICATIONS 7 4 1 Serial Number And Rating Label Location 7 4 2 Specifications 7 4 3 Coolant Specifications 7 4 4 Environmental Specifications 7 SECTION 5 INSTALLATION 8 5 1 Connections...

Page 4: ...mate 3 5 300245 Coolmate 4 042288015 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 2 2013 Arc welding equipment Part 2 Liquid cooling systems IEC 60974 10 2007 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements S...

Page 5: ... can kill D Do not touch live electrical parts D Disconnect input power or stop engine before installing or servicing this equipment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards D Properly install ground and operate this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input po...

Page 6: ...Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practices for Welding and Cutting Containers that have Held Com bustibles American Welding Society Standard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from Nati...

Page 7: ...s électriques sous tension peut provoquer des accidents mortels ou des brûlures graves Le circuit d alimentation et les circuits internes de la machine sont également sous tension lorsque l alimentation est sur Marche Un équipement installé ou mis à la terre de manière incorrecte ou impropre constitue un danger UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort D Ne pas toucher aux pièces électriques ...

Page 8: ...re problèmes reproductifs Code de santé et de sécurité de Californie chapitre 25249 5 et suivants Ce produit contient des produits chimiques notamment du plomb dont l État de Californie reconnaît qu ils provoquent des cancers des malformations congénitales ou d autres problèmes de procréation Se laver les mains après utilisation 2 5 Principales normes de sécurité Safety in Welding Cutting and Alli...

Page 9: ...posing at a designated collection facility Contact your local recycling office or your local distributor for further information Safe37 2012 05 Do not remove or paint over cover the label Safe20 2012 05 XXXXX Use coolant suggested by the manufacturer Safe52 2012 05 Recycle Safe103 2012 09 Read the Owner s Manual before working on this machine Safe70 2012 06 Read the labels on the welding power sou...

Page 10: ...e symbols are found only on CE products A Amperes V Volts Hz Hertz Alternating Cur rent Water Coolant Input IP Degree Of Protection U1 Primary Voltage Water Coolant Output I1 Primary Current Single Phase Line Connection Cooling I1max Rated Maximum Supply Current P1 Rated Cooling Power pmax Rated Maximum Pressure Notes ...

Page 11: ...cy Current Is Used Low Conductivity Coolant 043810 Distilled Or Deionized Water Okay Above 32 F 0 C GMAW Or Where High Frequency Current Is Not Used Low Conductivity Coolant 043810 Aluminum Protecting Coolant 043809 Distilled Or Deionized Water Okay Above 32 F 0 C Where Coolant Contacts Aluminum Parts Aluminum Protecting Coolant 043809 Coolants 043810 and 043809 protect to 37 F 38 C and resist alg...

Page 12: ...er valve Connect hoses as shown 1 Filler Cover 2 Coolant Out 3 Coolant In Fittings have 5 8 18 left hand threads See Section 4 3 to select proper coolant and fill tank Maintain cool ant level at approximately 1 in 25 mm from filler neck 4 115 Volt AC Grounded Re ceptacle Unit turns On when plugged in An individual branch circuit capable of carrying 15 amperes and pro tected by fuses or circuit bre...

Page 13: ...bels Change Coolant If Using Water 12 Months Change Coolant If Using Miller Coolant 6 2 Coolant Maintenance 1 15 16 in Tools Needed 160 559 A Disconnect cooler plug from welding power source receptacle before maintaining Dispose of used coolant accord ing to national state and local codes Do not pour down drain 1 Coolant Filter Remove nut to remove filter Clean filter and reinstall Changing Coolan...

Page 14: ...d adjust pres sure adjustment screw as needed Turn Off power Disconnect gauge and reinstall nut 3 4 in 2 1 Increase Decrease 6 4 Troubleshooting Trouble Remedy Coolant system does not work Be sure input power cord is plugged in to energized receptacle Check line fuses or circuit breaker and replace or reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Author...

Page 15: ... www MillerWelds com OM 624 Page 11 SECTION 7 ELECTRICAL DIAGRAM 187 313 SECTION 8 PARTS LIST 8 1 Recommended Spare Parts Description Part No Dia Mkgs Recommended Spare Parts Quantity 146249 Strainer Screen 100x90 Mesh 2 125 Lg X 687 Dia 1 ...

Page 16: ...Notes ...

Page 17: ...Notes ...

Page 18: ...Notes ...

Page 19: ...G Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Exception brushes and relays are covered on ...

Page 20: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

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