Miller Continuum 350 Owner'S Manual Download Page 1

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Processes

OM-257 798B

2015

−

Continuum 350 And

Continuum 500

Processes

Description

Arc Welding Power Source

Visit our website at

www.MillerWelds.com

Air Carbon Arc (CAC-A)

Cutting and Gouging

File: Advanced Manufacturing Systems

MIG (GMAW) Welding

Pulsed MIG (GMAW-P)

Flux Cored (FCAW) Welding

Summary of Contents for Continuum 350

Page 1: ...And Continuum 500 Processes Description Arc Welding Power Source Visit our website at www MillerWelds com Air Carbon Arc CAC A Cutting and Gouging File Advanced Manufacturing Systems MIG GMAW Welding...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...FICATIONS 14 4 1 Serial Number And Rating Label Location 14 4 2 350 Model Specifications 14 4 3 500 Model Specifications 14 4 4 Dimensions And Weight 14 4 5 Environmental Specifications 15 4 6 Static...

Page 4: ...Management Screen 35 8 5 Data Management Screen 36 8 6 Help Screen 36 SECTION 9 MAINTENANCE TROUBLESHOOTING 37 9 1 Routine Maintenance 37 9 2 Blowing Out Inside Of Unit 37 9 3 Error Code Troubleshoot...

Page 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Page 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Page 9: ...UNIQUE MENT si le proc d de soudage le demande D Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D aut...

Page 10: ...nts et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc D Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste laine...

Page 11: ...ci s en bon tat D Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne D Le couvercle du d...

Page 12: ...es de rechange recommand es par le constructeur D Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR...

Page 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Page 14: ...ock by insulating yourself from work and ground Safe3 2012 05 Disconnect input plug or power before working on machine Safe5 2012 05 Keep your head out of the fumes Safe6 2012 05 Use forced ventilatio...

Page 15: ...t discard product with general waste Reuse or recycle Waste Electrical and Electronic Equipment WEEE by disposing at a designated collection facility Contact your local recycling office or your local...

Page 16: ...Voltage U2 Conventional Load Voltage X Duty Cycle Hz Hertz IP Degree Of Protection I2 Rated Welding Current Percent Cold Jog Inch Away From Workpiece S Suitable for Some Hazardous Locations Three Pha...

Page 17: ...OM 257 798 Page 13 Notes...

Page 18: ...Three Phase 350 A 34 V DC 100 Duty Cycle 10 44 V 20 400 A 75 36 7 0 1A 21 8 0 1A 20 8 0 1A 18 8 0 1A 14 6 0 1A 14 4 0 8 13 8 0 17 While idling Input amperage fluctuates while idling and is always less...

Page 19: ...5 Environmental Specifications A IP Rating IP Rating IP23S This equipment is designed for outdoor use It may be stored but is not intended to be used for welding outside during precipitation unless sh...

Page 20: ...ol Reduce amperage or duty cycle before welding NOTICE Exceeding duty cycle can damage unit and void warranty 5 Minutes Welding 5 Minutes Resting Overheating 0 15 A V OR Reduce Duty Cycle Minutes duty...

Page 21: ...lift eye is inserted through slot in feeder base 2 Lifting Forks Use lifting eye or lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit 3 Hand Cart Use cart or...

Page 22: ...0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 2 0 2x70 300 1 50 1 0 60...

Page 23: ...ut tab are clean 1 Negative Tab 2 Positive Tab 3 Correct Weld Cable Connection For Single Feeder 4 Correct Weld Cable Connection For 2 0 And Larger Double Cables 5 Incorrect Weld Cable Connection 6 We...

Page 24: ...J Socket Socket Information A 50 Volts DC Common B 50 Volts DC Common C Voltage Sense D 50 Volts DC Power E 50 Volts DC Power F ENET Rx G ENET Tx H Drain I ENET Tx J ENET Rx 5 5 Volt Sense Receptacle...

Page 25: ...e wirefeed motor from overload If CB1 opens the wirefeeder does not work Press button to reset breaker If breaker continues to open contact a Factory Authorized Service Agent Ref 259 119 A 2 1 Ref 269...

Page 26: ...3 Max Recommended Standard Fuse Rating In Amperes1 Time Delay Fuses 2 50 30 30 25 20 Normal Operating Fuses 3 70 40 35 30 25 Min Input Conductor Size In AWG 4 8 10 12 12 14 Max Recommended Input Condu...

Page 27: ...OM 257 798 Page 23 Notes...

Page 28: ...24 5 9 Connecting 3 Phase Input Power input5 2013 04 259 121 B Tools Needed Top View Of Unit Input Power Contactor Connections 3 8 in 3 16 in 2 3 7 1 8 4 10 9 GND PE Earth Ground L1 L2 L3 6 3 L2 V 6...

Page 29: ...e Welding Power Source Input Power Connections 2 Strain Relief Customer Supplied Install strain relief of proper size for unit and input conductors Route conductors cord through strain relief Tighten...

Page 30: ...provide satisfactory performance with a standard welding circuit connection The length of a welding circuit is determinedas follows Welding Circuit Electrode Cable Length ECL Work Cable Length WCL Wo...

Page 31: ...utomatically becomes enabled for all semi automatic processes The work sense lead connects to the welding power source 4 pin connector located above the positive output terminal This work sense lead a...

Page 32: ...ousing S Check gun connection at wire drive and be sure O rings seal at drive housing S Check condition of gas diffuser S Check condition of nozzle S Check O ring for proper sealing at nozzle Welding...

Page 33: ...ial around the arc a condition that normally exists when welding is performed near the end of ferromagneticmaterials Although arc blow cannot always be completely eliminated it can be controlled or re...

Page 34: ...e rolls Replace with proper size drive rolls Too much or too little drive roll pressure Adjust drive roll pressure Too much tension set at wire spool Reduce wire spool tension Restriction in unspooler...

Page 35: ...rk distance Incorrect gun or torch angle Set proper gun angle porosity or dirty welds mean gun angle is too large Nozzle restriction Clean off spatter or remove restriction Breeze or drafts in weld zo...

Page 36: ...replace voltage sense leads High frequency noise in the area Be sure proper grounding methods are followed when TIG or plasma equipment is used in the area Arc blow See Section 6 4 Drive motor tachom...

Page 37: ...Power LED illuminates when unit is energized 3 Output On LED Output LED illuminates when weld output is energized 4 Over Temperature LED Over Temperature LED illuminates if unit overheats Stop weldin...

Page 38: ...n asset number serial num ber and display language 3 Power Source Information Displays power source information Edit but ton allows these parameters to be changed 4 Active Program Displays the program...

Page 39: ...changed 7 Status Displays the status of Insight software Edit button allows that status to be changed 1 2 5 3 4 7 6 8 4 Arc Management Screen 1 Active Program Displays the program number process wire...

Page 40: ...tem View button displays a list of previous errors and the time at which they occurred 3 System Log Displays the last entry into the system log View button displays a list of the entries made to the...

Page 41: ...be done by Factory Authorized Service Agent Reference Every 3 Months l Unreadable Labels Weld Terminals nl Weld Cables nl Gun Cables nl Cords nl Cracked Parts Weld Connections n Tighten Weld Cable Con...

Page 42: ...Error ERR GND CRNT ERROR Weld current detected in earth ground Check and repair feeder weld connections Earth Ground Current Error ERR WIR STUK ERROR Wire stick to workpiece at the end of the weld Br...

Page 43: ...ower THERM3 Overtemp Error ERR THERM 1 ERROR Thermistor 1 shorted Cycle power on the power source THERM1 Shorted Error ERR THERM 2 ERROR Thermistor 2 shorted Cycle power on the power source THERM2 Sho...

Page 44: ...NOWN ERROR An unknown error has occurred Update software Unknown Error 9 4 Troubleshooting Trouble Remedy No weld output completely inoperative Place line disconnect in On position see Section 5 9 Che...

Page 45: ...OM 257 798 Page 41 Notes...

Page 46: ...OM 257 798 Page 42 SECTION 10 ELECTRICAL DIAGRAMS Figure 10 1 Circuit Diagram For Contiuum 350 Model Page 1 of 2...

Page 47: ...OM 257 798 Page 43 264 238 B...

Page 48: ...OM 257 798 Page 44 Figure 10 2 Circuit Diagram For Continuum 350 Model Page 2 of 2...

Page 49: ...OM 257 798 Page 45 264 238 B...

Page 50: ...OM 257 798 Page 46 Figure 10 3 Circuit Diagram For Contiuum 500 Model Page 1 of 2...

Page 51: ...OM 257 798 Page 47 265 841 B...

Page 52: ...OM 257 798 Page 48 Figure 10 4 Circuit Diagram For Continuum 500 Model Page 2 of 2...

Page 53: ...OM 257 798 Page 49 265 841 B...

Page 54: ...Page 50 SECTION 11 PARTS LIST FOR 350 AND 500 MODELS Figure 11 2 Figure 11 3 Figure 11 4 Figure 11 5 Figure 11 6 Figure 11 7 7 3 8 4 10 1 5 11 13 14 15 16 2 6 12 269 779 A 9 17 17 18 Figure 11 1 Main...

Page 55: ...1 1 9 269472 Gasket Sealing 17 000L x 250w x 063t 1 1 10 Figure 11 5 Front Panel Assy Lower Continuum 1 1 11 Figure 11 6 Penthouse Assy 1 1 12 Figure 11 2 Windtunnel Rh W Cmpnts 1 1 13 Figure 11 3 Win...

Page 56: ...ulator Screw 4 4 9 025248 Stand off Insul 250 20 X 1 250 Lg X 437 Thd 2 2 10 236727 Insulator Heat Sink 1 1 11 179276 Bushing Snap in Nyl 1 000 Id X 1 375 Mtg Hole Cent 2 2 12 253547 Bus Bar Xfmr Curr...

Page 57: ...Boost 2 4 6 252449 Thermistor Ntc 30k Ohm 25 Deg C 8 00in Lead 1 1 7 173632 Thermistor Ntc 30k Ohm 25 Deg C 12 00in Lead 1 1 8 262497 Stand off Support PC Card 156 Dia W P L 1 125 1 1 9 153403 Bushing...

Page 58: ...378 Mtg Holes 2 3 HD1 168829 Transducer Current 1000a Module Max Open Loop 1 4 245520 Bushing Snap in Nyl 1 062 Id X 1 500 Mtg Hole Cent 3 5 153403 Bushing Snap in Nyl 750 Id X 1 000 Mtg Hole Cent 2...

Page 59: ...r 890 Od 1 12 178548 Terminal Connector Friction 1 13 186228 O ring 0 739 Id X 0 070 H 1 14 185718 O ring 0 989 Id X 0 070 H 1 15 252830 Terminal Pwr Output Front Bolted Rear Int Thread 1 16 185714 Wa...

Page 60: ...30 W 200 Ohm Faston Te 1 6 265261 Lift Eye Formed 2 266393 Label Warning Input Connections Electric Shock 1 7 266232 Lift Eye 1 8 256975 Seal Lift Eye 1 9 PC19 263175 Circuit Card Assy Wega SBC 1 10...

Page 61: ...1 5mmod 1 310 1mmt Intern 1 9 185717 Nut M20 1 5 1 00hex 19h Brs Locking 2 10 257290 Panel Rear Blank 1 11 263536 Rail Din 35mm X 7 5mm X 1 969in 1 12 267439 Bracket Rear Weld Conn 1 13 179848 Boot Po...

Page 62: ...OM 257 798 Page 58 Notes...

Page 63: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Page 64: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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