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OM-235 464 Page 5

10. GTAW Connections

 805 189-B

Tools Needed:

11/16 in.

1

2

3

4

To prevent overheating, make sure cooling

unit is positioned so there is 12 in. (305

mm) of unrestricted airflow on sides of unit.

NOTICE 

 If welding power source has a

water valve, do not connect hoses to water

valve. Connect hoses as shown.

1

Coolant Out Hose

2

Coolant In Hose

Fittings have 5/8-18 left-hand threads.

Connect hoses with proper fittings as

shown. Some power sources may require

a TIG block.

3

Coolant Tank Cap

4

115 Or 230 Volt AC Grounded Re-

ceptacle (Depending On Model)

NOTICE 

 Do not cut plug from 115 volt

cord and attempt to rewire for 230 volts, or

do not cut plug from 230 volt cord and at-

tempt to rewire for 115 volts.

For 115 volt models, an individual branch

circuit capable of carrying 15 amperes and

protected by fuses or circuit breakers is

recommended. Recommended fuse or cir-

cuit breaker size is 15 amperes. For 230

volt models, an individual branch circuit ca-

pable of carrying 10 amperes and pro-

tected by fuses or circuit breakers is rec-

ommended. Recommended fuse or circuit

breaker size is 10 amperes.

Operation:

.

You may experience pump/priming
noise during initial start-up, or after

changing or replacing coolant.

Fill tank with proper coolant. Use table in

Section 9 to select proper coolant. Maintain

coolant level at approximately 1 in (25 mm)

below top of filler neck. Connect hoses as

shown. Unit turns on when plugged in and

power switch is turned on.

.

For correct water cooled torch ad-
apters, see Parts List or the Coolmate

Series Options And Accessories

page.

Summary of Contents for 300360001

Page 1: ...ecycler ou liminer tout liquide de refroidissement us conform ment aux m thodes prescrites pour assurer la protection de l environnement CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutting equipment...

Page 2: ...ater Cooled GTAW Torches And GMAW Guns Used Primarily With Maxstar 200 Dynasty 200 And Syncrowave 200 Models IP Rating 23 Not Intended For Use In Heavy Rain Or Near Splashing Water 1 gal 3 8 L Coolant...

Page 3: ...on 8 Recycle or dispose of used coolant in an environmentally safe way 9 Do not remove or paint over cover the label 4 96 S 178 910 043 810 HF 043 809 AL 100 h std 2 1 3 6 4 7 5 1 Warning Watch Out Th...

Page 4: ...acility Contact your local recycling office or your local distributor for further information 9 Coolant Chart Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C Low Con...

Page 5: ...t tempt to rewire for 115 volts For 115 volt models an individual branch circuit capable of carrying 15 amperes and protected by fuses or circuit breakers is recommended Recommended fuse or cir cuit b...

Page 6: ...cut plug from 230 volt cord and at tempt to rewire for 115 volts An individual branch circuit capable of car rying 15 amperes and protected by fuses or circuit breakers is recommended Rec ommended fu...

Page 7: ...t input power be fore maintaining NOTICE Do not run cooler with out coolant in tank 1 Coolant Filter Unscrew housing to clean filter see Section 12 Assemble and install cleaned cool ant filter Dispose...

Page 8: ...r mid plane Coolant system does not work Be sure input power cord is plugged into an energized receptacle and power is turned on Check line fuses or circuit breaker and replace or reset if necessary M...

Page 9: ...OM 235 464 Page 9 Notes...

Page 10: ...4 Page 10 SECTION 16 PARTS LIST Hardware is common and not available unless listed 805 266 A 1 2 3 4 5 13 6 8 7 12 9 10 12 11 13 6 15 14 13 6 14 18 17 21 22 23 24 18 26 25 20 19 16 27 Figure 16 1 Main...

Page 11: ...Rbr Brd No 1 X 375 ID X 9 0 Black 1 15 235461 Damper Fluid Pulsation 1 16 MOT 235457 Pump Assy Coolant 115V 1 16 MOT 235501 Pump Assy Coolant 230V 1 17 PLG1 192457 Cable Power 11 Ft 7 In 16ga 3c 115V...

Page 12: ...atibility Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 2 2007 Arc welding equipment Part 2 Liquid cooling systems IEC 60974 10 2007 Arc Welding Equipment Par...

Page 13: ...Notes...

Page 14: ...Notes...

Page 15: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Page 16: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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