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OWNER’S MANUAL

 2011 MILLER Electric Mfg. Co.

OM-235 464G

2011-01

CE And Non-CE Models

Coolmate

 1

1.

Safety Symbol Definitions

DANGER! 

 Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. The possible

hazards are shown in the adjoining symbols or explained

in the text.

DANGER! 

 

Indique une situation dangereuse qui si on

l’évite pas peut donner la mort ou des blessures graves.

Les dangers possibles sont montrés par les symboles

joints ou sont expliqués dans le texte.

Wear safety glasses with side shields.
Porter des lunettes de sécurité avec des protections laté-

rales.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury

The possible ha-

zards are shown in the adjoining symbols or explained in

the text.
Indique une situation dangereuse qui si on l’évite pas peut

donner la mort ou des blessures graves. Les dangers possi-

bles sont montrés par les symboles joints ou sont expliqués

dans le texte.

Have only trained and qualified persons install, operate,

or service this unit. Call your distributor if you do not un-

derstand the directions. For WELDING SAFETY and

EMF information, read owner’s manual(s).
L’installation, l’exploitation et l’entretien de cet appareil

doivent être confiés uniquement à des personnes quali-

fiées et convenablement formées. S’adresser à un distri-

buteur si l’on ne comprend pas les directives. Pour les

renseignements ayant trait à la SECURITE lors du sou-

dage et  aux champs électromagnétiques, consulter les

manuels traitant les dévidoirs et les sources de courant

pour le soudage.

NOTICE

Indicates statements not related to personal injury.
Indique des déclarations pas en relation avec des blessu-

res personnelles.
Indicates special instructions.
Indique des instructions spécifiques.

Beware of moving parts. Keep guards and panels in

place, covers closed, and hands away from moving parts.
Attention aux pièces mobiles. Maintenir les dispositifs de

sécurité et les panneaux en place, les couvercles fermés

et garder les mains éloignées des pièces mobiles.

Beware of electric shock from wiring. Reinstall all panels

and covers.
Risque d’électrocution due au contact avec des fils. Réin-

staller tous les panneaux et couvercles.

Recycle or dispose of used coolant in an environmentally

safe way.
Recycler ou éliminer tout liquide de refroidissement usé

conformément aux méthodes prescrites pour assurer la

protection de l’environnement.

CALIFORNIA PROPOSITION 65 WARNINGS

Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects

and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive

harm. 

Wash hands after use.

Avertissements issus de la «Proposition 65»

Les équipements de soudage ou de coupe produisent des émanations ou des gaz qui contiennent des agents chimiques réputés selon

l’État de Californie causer des déficiences congénitales et, dans certains cas, le cancer. (Section 25249.5 et suivantes du «California

Health & Safety Code»)
Ce produit contient des agents chimiques, notamment du plomb, réputés selon l’État de Californie causer des cancers, des malforma-

tions congénitales ou d’autres problèmes de procréation. 

Se laver les mains après utilisation.

2.

EMF Information

Electric current flowing through any conductor causes localized elec-

tric and magnetic fields (EMF). Welding current creates an EMF field

around the welding circuit and welding equipment. EMF fields may in-

terfere with some medical implants, e.g. pacemakers. Protective

measures for persons wearing medical implants have to be taken. For

example, access restrictions for passers

by or individual risk assess-

ment for welders. All welders should use the following procedures in

order to minimize exposure to EMF fields from the welding circuit:

1. Keep cables close together by twisting or taping them, or using

a cable cover.

2. Do not place your body between welding cables. Arrange

cables to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the

welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the

device manufacturer before performing or going near arc welding,

spot welding, gouging, plasma arc cutting, or induction heating opera-

tions. If cleared by your doctor, then following the above procedures

is recommended.

Summary of Contents for 300360001

Page 1: ...ecycler ou liminer tout liquide de refroidissement us conform ment aux m thodes prescrites pour assurer la protection de l environnement CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutting equipment...

Page 2: ...ater Cooled GTAW Torches And GMAW Guns Used Primarily With Maxstar 200 Dynasty 200 And Syncrowave 200 Models IP Rating 23 Not Intended For Use In Heavy Rain Or Near Splashing Water 1 gal 3 8 L Coolant...

Page 3: ...on 8 Recycle or dispose of used coolant in an environmentally safe way 9 Do not remove or paint over cover the label 4 96 S 178 910 043 810 HF 043 809 AL 100 h std 2 1 3 6 4 7 5 1 Warning Watch Out Th...

Page 4: ...acility Contact your local recycling office or your local distributor for further information 9 Coolant Chart Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C Low Con...

Page 5: ...t tempt to rewire for 115 volts For 115 volt models an individual branch circuit capable of carrying 15 amperes and protected by fuses or circuit breakers is recommended Recommended fuse or cir cuit b...

Page 6: ...cut plug from 230 volt cord and at tempt to rewire for 115 volts An individual branch circuit capable of car rying 15 amperes and protected by fuses or circuit breakers is recommended Rec ommended fu...

Page 7: ...t input power be fore maintaining NOTICE Do not run cooler with out coolant in tank 1 Coolant Filter Unscrew housing to clean filter see Section 12 Assemble and install cleaned cool ant filter Dispose...

Page 8: ...r mid plane Coolant system does not work Be sure input power cord is plugged into an energized receptacle and power is turned on Check line fuses or circuit breaker and replace or reset if necessary M...

Page 9: ...OM 235 464 Page 9 Notes...

Page 10: ...4 Page 10 SECTION 16 PARTS LIST Hardware is common and not available unless listed 805 266 A 1 2 3 4 5 13 6 8 7 12 9 10 12 11 13 6 15 14 13 6 14 18 17 21 22 23 24 18 26 25 20 19 16 27 Figure 16 1 Main...

Page 11: ...Rbr Brd No 1 X 375 ID X 9 0 Black 1 15 235461 Damper Fluid Pulsation 1 16 MOT 235457 Pump Assy Coolant 115V 1 16 MOT 235501 Pump Assy Coolant 230V 1 17 PLG1 192457 Cable Power 11 Ft 7 In 16ga 3c 115V...

Page 12: ...atibility Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 2 2007 Arc welding equipment Part 2 Liquid cooling systems IEC 60974 10 2007 Arc Welding Equipment Par...

Page 13: ...Notes...

Page 14: ...Notes...

Page 15: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Page 16: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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