Miller 058042005 Owner'S Manual Download Page 6

OM-287469 Page 2

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

Use only genuine replacement parts from the manufacturer.

Perform installation, maintenance, and service according to the

Owner’s Manuals, industry standards, and national, state, and

local codes.

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

STEAM AND HOT COOLANT can burn.

Hose may rupture if coolant overheats.

Visually inspect condition of hoses before each

use. Do not use damaged hoses.

Allow cooling period before working on equipment.

HIGH PRESSURE FLUIDS can injure or kill.

Coolant can be under high pressure.

Release pressure before working on cooler.

If ANY fluid is injected into the skin or body seek medical help

immediately.

MOVING PARTS can injure.

Keep away from moving parts such as fans.

Keep all doors, panels, covers, and guards

closed and securely in place.

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

1-4. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-

cluding lead, which are known to the state of California to

cause cancer and birth defects or other reproductive

harm.

For more information, go to www.P65Warnings.ca.gov.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 American Welding

Society standard ANSI Standard Z49.1. Website: www.aws.org.

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1 from Glob-

al Engineering Documents. Website: www.global.ihs.com.

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0 from Global

Engineering Documents. Website: www.global.ihs.com.

National Electrical Code,

 NFPA Standard 70  from National Fire Protection

Association. Website: www.nfpa.org and www. sparky.org.

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1

from Compressed Gas Association. Website:www.cganet.com.

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2 from Canadian Standards Association.

Website: www.csagroup.org.

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1 from American National Standards Institute.

Website: www.ansi.org.

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B from National Fire Protection Association.

Website: www.nfpa.org.
OSHA

 Occupational Safety and Health Standards for General Industry

,

Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart N, Part

1910 Subpart Q, and Part 1926, Subpart J. Website: www.osha.gov.
OSHA 

Important Note Regarding the ACGIH TLV, Policy Statement on

the Uses of TLVs and BEIs.

 Website: www.osha.gov.

Applications Manual for the Revised NIOSH Lifting Equation

 from

 

the

National Institute for Occupational Safety and Health (NIOSH). Web-

site: www.cdc.gov/NIOSH.

Summary of Contents for 058042005

Page 1: ...OWNER S MANUAL MigMatic Cooler Processes Description MIG GMAW Welding OM 287469A 2020 05 CE For product information Owner s Manual translations and more visit www MillerWelds com...

Page 2: ...ducts Please take time to read the Safety Precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...5 3 1 Serial Number And Rating Label Location 5 3 2 Specifications 5 3 3 Coolant Specifications 5 3 4 Environmental Specifications 5 SECTION 4 INSTALLATION 6 4 1 Tipping 6 4 2 Selecting a Location 6 4...

Page 4: ......

Page 5: ...on equipment To handle hot parts use proper tools and or wear heavy insu lated welding gloves and clothing to prevent burns FLYING METAL or DIRT can injure eyes Wear approved safety glasses with side...

Page 6: ...harm For more information go to www P65Warnings ca gov 1 5 Principal Safety Standards Safety in Welding Cutting and Allied Processes American Welding Society standard ANSI Standard Z49 1 Website www a...

Page 7: ...acility Contact your local recycling office or your local distributor for further information Safe37 2017 04 Disconnect input plug or power before working on machine Safe5 2017 04 Do not remove or pai...

Page 8: ...us Symbols And Definitions A Amperage Alternating Current Voltage Input Circulating Unit With Coolant Pump V Voltage Water Coolant Input Disturbance Read Operator s Manual Suitable for Welding in an E...

Page 9: ...Water Okay Above 32 F 0 C GMAW Or Where High Frequency Current Is Not Used Coolant 050024004 Low Conductivity Coolant 043810 Aluminum Protecting Coolant 043809 Distilled Or Deionized Water Okay Above...

Page 10: ...6 SECTION 4 INSTALLATION 4 1 Tipping Do not move or operate unit where it could tip Loc_cooler 2016 08 4 2 Selecting a Location Position unit so air can circulate 956172376_1 A 18 in 460 mm 18 in 460...

Page 11: ...ing Power Source 956172376_2 A Turn Off welding power source Disconnect input power before in stalling cooler on welding power source 1 Welding Power Source 2 Cooler 3 Screws Place power source on coo...

Page 12: ...t flow Check the presence of the cooler 95617374 6 A 3 1 2 4 5 7 Pin Rear Cable Cord Plug Information 956172374_1 A 7 Pin Pin Pin Information AWC CONTROL 1 Common 2 Automatic Water Cooler Control 3 No...

Page 13: ...ator Light 5 Cooler Operation Indicator Light 6 Input Line Voltage 7 Water In Quick Connect 8 Water Out Quick Connect Ref 956172376_3 A 1 2 3 4 5 6 7 8 5 2 Rear Panel Controls 1 Tank Filler Neck 2 4 P...

Page 14: ...6 Months Cracked Parts Change Coolant If Using Water Replace Unreadable Labels Every 12 Months Change Coolant If Using B 050024004 6 2 Troubleshooting Trouble Remedy Coolant system does not work Be su...

Page 15: ...OM 287469 Page 11 SECTION 7 ELECTRICAL DIAGRAM Ref 956172383 A...

Page 16: ...9 Page12 SECTION 8 PARTS LIST Hardware is common and not available unless listed 956172376_4 A 16 15 20 21 13 12 11 10 13 14 22 9 19 18 17 1 23 24 25 8 5 6 3 4 2 26 27 7 Figure 8 1 Main Assembly MigMa...

Page 17: ...Support 1 15 156121051 Cover 1 16 156122103 Panel Side LH 1 17 116117088 Deflector Metal 4 18 056082111 Radiator 2 19 FM 056126092 Motor Fan 1 20 M 057011039 Motor And Pump 1 21 156005236 Support Pum...

Page 18: ...OM 287469 Page 14 Notes...

Page 19: ...sma Cutting Torches No Labor Induction Heating Power Sources Coolers NOTE Digital Recorders are Warranted Separately by the Manufacturer Load Banks Motor Driven Guns except Spoolmate Spoolguns PAPR Bl...

Page 20: ...Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumable...

Reviews: