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Miller Electric Spoolmate 3035, Owner'S Manual

The Miller Electric Spoolmate 3035 is a high-quality spool gun designed for easy aluminum welding. For detailed instructions on how to use this product effectively, download the Owner's Manual for free from manualshive.com. The manual provides step-by-step guidance on setup, operation, and maintenance for optimal performance.

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OM-1216 Page 19

Quantity

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 7-1. Complete Assembly for Spoolmate 3035

1

PB1

186 416

TRIGGER SWITCH

1

. . . 

. . . 

. . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

186 418

PLASTIC HANDLE

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

196 966

SPOOL COVER ASSY (includes)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

194 622

SPOOL DEFENCE SHELL

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

194 623

SPOOL SHAFT

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

194 624

BUSHING RESISTANCE RUBBER

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

194 625

LOCATION BUSHING

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

194 626

ADJUSTING NUT

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

RING, rtng C-clip .140 shaft x .015 thick

1

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

10

194 627

LOCKING SCREW

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

187 239

COVER, drive roll

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

225 852

CABLE/GAS HOSE ASSEMBLY W/SHEATH & SPRING (includes)  

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . 

13

226 614

STRAIN RELIEF

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

226 615

NUT, handle plastic

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

225 560

SPRING  

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

225 559

CABLE SHEATH  

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

048 834

CLAMP, circ

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

079 878

CONNECTOR W/SOCKETS

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

19

193 999

SPRING, CPRSN .310 OD x .040 wire x 1.380

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . 

20

186 415

PRESS ARM W/SHAFT, C-clip washer

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

187 238

BEARING

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

186 414

PUSH ROLL .030/.035 (0.8/0.9 MM)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

209 079

SCREW M4 x 0.7 x 16

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

209 080

SCREW M4 x 0.7 x 6

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

186 413

DRIVE ROLL .030/.035 (0.8/0.9 MM)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

♦

199 732

PUSH ROLL UK .023

1

. . . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

♦

199 731

DRIVE ROLL UK .023

1

. . . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

186 488

KEY

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

186 410

INLET GUIDE

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

194 631

NUT, brass

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

29

186 412

GEARBOX ASSEMBLY

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

B2

186 417

MOTOR

1

. . . 

. . . . 

. . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

31

196 398

BUSS BAR, interconnecting

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

32

197 570

ANTI-ROTATION PIN

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

33

196 848

CONTACT ADAPTER

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

196 827

GUN TUBE ASSEMBLY (includes)

1

. . . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

196 849

HEAD TUBE ASSY

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

36

206 363

LINER KIT

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

37

196 847

LOCKING NUT

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

38

194 633

BARREL

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

39

209 080

SCREW, M4 x 0.7 x 6 mm

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

40

186 408

GAS NIPPLE

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

41

186 409

GAS DIFFUSER

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

42

186 419

CONTACT TIP .030

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

42

186 406

CONTACT TIP .035

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

42

♦

199 730

CONTACT TIP .023

1

. . . 

. . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

43

186 405

NOZZLE

1

. . . 

. . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

♦

OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Summary of Contents for Spoolmate 3035

Page 1: ...Processes OM 1216 205 917D 2006 09 Description MIG GMAW Welding Wire Feeder Spool Gun Spoolmate 3035 And 3545 Spoolmate 3035 Spoolmate 3545 File Wire Feeder Visit our website at www MillerWelds com...

Page 2: ...inue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get t...

Page 3: ...fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 7 2 5 Principales normes de s curit 8 2 6 Information EMF 8 SECTION 3 INSTALLATION 9 3 1 Specifications For Spoolmate...

Page 4: ......

Page 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Page 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Page 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Page 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Page 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Page 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Page 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Page 13: ...1 To 30 5 mpm Air Cooled 4 in 102 mm Diameter 100 Volts 200 Amperes 60 Duty Cycle Using Argon Shielding Gas Length 11 1 2 in 291 mm Width 2 1 4 in 57 mm Height 8 in 203 mm 9 1 lb 4 1 kg Gun With Cabl...

Page 14: ...ed fitting 2 Gun Trigger Plug Insert plug into receptacle labeled SPOOL GUN and tighten threaded collar 3 Negative Output Terminal 4 Positive Output Terminal Connect spool gun weld cable to positive o...

Page 15: ...Roll Release Lever Red 8 Wire Inlet Guide 9 Contact Tip 10 Nozzle 4 1 5 6 7 8 10 9 3 Remove nozzle and contact tip Push and hold red lever Thread wire through inlet guide past push roll drive roll and...

Page 16: ...lies Remove drive roll assemblies 4 Nut Remove nut from barrel 5 Barrel Remove barrel from gun Disconnect gas hose from gas nipple 6 AntirotationPin 7 Contact Adapter Remove antirotation pin from cont...

Page 17: ...wer source contactor start shielding gas flow and begin wire feed Wire feed speed is controlled by welding power source Wire Speed control see appropriate welding power source Owner s Manual Close val...

Page 18: ...ive Roll To remove drive roll 5 Lower Drive Roll Screw 6 Washer 7 Lower Drive Roll 8 Drive Roll Key 9 Drive Roll Shaft Remove screw and washer and lift out drive roll Note drive roll key will come out...

Page 19: ...igger does not energize welding power source welding wire is not energized shielding gas does not flow Secure plug from gun feeder trigger cord into 4 socket receptacle on welding power source see Sec...

Page 20: ...OM 1214 Page 16 Notes...

Page 21: ...OM 1216 Page 17 SECTION 6 ELECTRICAL DIAGRAMS Figure 6 1 Circuit Diagram 186 451...

Page 22: ...T Hardware is common and not available unless listed 801 900 F 3 2 32 28 31 33 29 19 30 18 17 27 22 21 20 14 11 10 4 9 8 7 6 5 4 2 1 40 41 42 43 39 38 36 37 35 34 23 26 25 24 13 15 16 12 Figure 7 1 Co...

Page 23: ...187 238 BEARING 1 22 186 414 PUSH ROLL 030 035 0 8 0 9 MM 1 23 209 079 SCREW M4 x 0 7 x 16 1 24 209 080 SCREW M4 x 0 7 x 6 1 25 186 413 DRIVE ROLL 030 035 0 8 0 9 MM 1 22 199 732 PUSH ROLL UK 023 1 2...

Page 24: ...is common and not available unless listed 802 577 C 3 2 32 36 28 31 33 37 34 41 42 43 29 19 35 38 39 40 30 26 25 27 22 21 20 11 10 4 9 8 7 6 5 4 23 24 14 13 15 16 12 18 17 2 1 Figure 7 2 Complete Ass...

Page 25: ...238 BEARING 1 22 199 397 PUSH ROLL 047 1 2 mm 1 23 209 079 SCREW M4 x 0 7 x 16 1 24 209 080 SCREW M5 x 0 7 x 6 1 25 199 396 DRIVE ROLL 047 1 2 mm 1 22 186 414 PUSH ROLL 030 035 0 8 0 9 mm 1 25 186 41...

Page 26: ...se brass 1 2 127 835 CONNECTOR twistlock female 1 127 836 CONNECTOR twistlock male 1 3 079 531 CONNECTOR clamp 1 4 079 878 HOUSING PLUG and PINS 1 5 079 531 CONNECTOR clamp 1 6 080 328 RECEPTACLE W SO...

Page 27: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Page 28: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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