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OM-175 104 Page 25

Description

Part

No.

Item

No.

Figure 8-3. Generator (Fig 8-1 Item 21)

Quantity

1

013 367

LABEL, warning moving parts can cause serious injury

1

. . . 

. . . . 

. . 

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2

165 818

LABEL, warning engine fuel can cause fire

1

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. . . . 

. . 

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3

+179 500

STATOR, generator

1

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4

159 909

ROTOR, generator (consisting of)

1

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. . 

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5

053 390

BEARING, ball rdl sgl row 1.370 x 2.830 x .6

1

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6

160 566

FAN, rotor

1

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7

172 683

ADAPTER, engine

1

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8

142 156

SCREW, .375-16 x 1.750hexhd

4

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. . 

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9

160 573

STUD, stl .375-16 x 17.125

4

. . . 

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. . 

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10

125 548

HOLDER, brush elect

1

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11

005 614

HOLDER, brush

2

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12

*126 984

BRUSH w/SPRING

2

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13

161 306

CAP, brushholder

2

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14

047 879

BAR, retaining brushholder

1

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15

010 910

WASHER, flat .406 ID stl

4

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. . 

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16

010 909

NUT, .375-16 stl

4

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17

160 943

ENDBELL, (consisting of)

1

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18

143 220

O-RING, 2.859 ID x .139CS

1

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2

3

4

5

6

7

8

9

10

11

12

13

15

16

17

18

ST-800 798

1

14

Figure 8-3. Generator

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

Summary of Contents for Bobcat 225G

Page 1: ...AW Welding Welding Mode Weld Output Range Rated Welding Output Maximum Open Circu it Voltage Auxiliary Power Rating Fuel Capacity Engine CC AC 50 225 A 225 A 25 V 100 Duty Cycle 80 Kohler CH18 CC DC 5...

Page 2: ...ecting The Battery 7 3 6 Weld Output Terminals And Selecting Cable Sizes 7 SECTION 4 OPERATING WELDING GENERATOR 8 4 1 Front Panel Controls 8 4 2 Duty Cycle 9 SECTION 5 OPERATING AUXILIARY EQUIPMENT 1...

Page 3: ...ersized or poorly spliced cables 11 Do not drape cables over your body 12 If earth grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 1...

Page 4: ...as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use welder to thaw frozen pipes 10...

Page 5: ...hington D C 20402 Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Weld...

Page 6: ...V Volts Engine Oil Fuel Battery Engine Engine Engine Choke Check Valve Clearance Do not switch while welding Work Connection Positive Negative Alternating Current AC Output Welding Arc Electrode Gas...

Page 7: ...460 mm 18 in 460 mm OR Movement Airflow Clearance Location Grounding OR 3 2 Dimensions Weights And Operating Angles A B Dimensions B C Height 31 in 787 mm Do not exceed operating angles while i i d il...

Page 8: ...1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 CV WELD 3750 RPM AC WELD 3750 RPM AUX POWER 3750 RPM IDLE 2200 RPM DC WELD 3750 RPM 3 4 Engine Prestart Checks Ref ST 801 188 A Ref ST 801 221 Check all...

Page 9: ...the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area Total Cable Copper Length In Weld Circuit Not Exceeding 100 ft...

Page 10: ...ntrol see Sec tion 3 4 To Stop turn Engine Control switch to Off position 3 Weld Process Selector Switch Use switch to select type of weld output Use a positive position for Direct Current Electrode P...

Page 11: ...A Duty cycle is the percentage of 10 minutes that unit can weld at rated load without overheating Exceeding duty cycle can damage unit and void war ranty Continuous Welding 100 Duty Cycle at 225 Ampe...

Page 12: ...At least once a month run en gine at weld power speed and press Test button to verify GFCI is working properly 2 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single phase power at weld power speed...

Page 13: ...rotection is the same as standard receptacles South African And Australian Receptacle Options 2 240 V 16 A AC South African Receptacles RC1 RC2 And RC3 3 240 V 15 A AC Australian Receptacles RC1 RC2 A...

Page 14: ...receptacle shares a load with one half of 240 V receptacle 2 Plug Wired For 240 V 2 Wire Load 3 Neutral Silver Terminal 4 Load 1 Brass Terminal 5 Load 2 Brass Terminal 6 Ground Green Terminal 7 Ampere...

Page 15: ...creen See Section 6 7 Service Air Cleaner Foam Element See Section 6 3 50 h Clean And Tighten Weld Terminals 100 h Change Oil See Section 6 4 And Maintenance Label Check Spark Plugs Check Air Cleaner...

Page 16: ...r Filter Service 100 hours or less see Owner s Manual Air Filter Element MILLER 067 272 Kohler 4708303 Air Filter Wrapper MILLER 067 273 Kohler 2408302 Spark Arrestor Inspection And Service 20 operati...

Page 17: ...Dipstick Change engine oil and filter ac cording to engine owner s manual Close valve and valve cap before adding oil and run ning engine Fill crankcase with new oil to full mark on dipstick see Secti...

Page 18: ...d Screw Loosen mounting screws Adjust solenoid position so engine runs at idle speed If necessary back out idle speed screw so solenoid can be moved to correct position Tighten mounting screws Be sure...

Page 19: ...e wiring har ness If F6 opens the engine does not crank Replace any open fuses Reinstall panel before operating unit If any fuse continues to open contact Factory Authorized Service Agent 3 8 in 2 1 T...

Page 20: ...nd workpiece Use dry properly stored electrodes for SMAW and GTAW Remove excessive coils from weld cables Tighten and clean connections both inside and outside welding generator Check and adjust engin...

Page 21: ...essure shutdown switch see Section 3 4 Periodically recharge battery approximately every 3 months Replace battery Check voltage regulator and connections according to engine manual Have Factory Author...

Page 22: ...OM 175 104 Page 20 SECTION 7 ELECTRICAL DIAGRAM SB 180 690 B Figure 7 1 Circuit Diagram For Welding Generator...

Page 23: ...104 Page 22 SECTION 8 PARTS LIST 1 2 3 4 5 6 7 8 9 10 14 11 13 15 23 21 34 36 41 42 Fig 8 2 Fig 8 3 Figure 8 1 Main Assembly ST 801 432 B 22 16 17 18 19 20 24 25 26 27 28 29 30 31 32 33 35 37 38 39 40...

Page 24: ...59 917 DOOR access battery 1 20 173 921 CABLE bat pos included w engine 1 21 168 037 BATTERY stor 12V 430crk 75rsv GP58 dry 1 22 082 319 CABLE bat neg 1 172 669 CABLE bat neg 1 23 173 043 BRACKET mtg...

Page 25: ...an reset 1P 40A 250VAC 2 10 CB3 4 093 996 CIRCUIT BREAKER man reset 1P 20A 250VAC 2 11 HM 145 247 METER hour 12 24VDC 1 12 175 010 CONTROL push pull 1 13 119 014 LEVER switch 1 14 R3 VR1 046 819 SUPPR...

Page 26: ...0hexhd 4 9 160 573 STUD stl 375 16 x 17 125 4 10 125 548 HOLDER brush elect 1 11 005 614 HOLDER brush 2 12 126 984 BRUSH w SPRING 2 13 161 306 CAP brushholder 2 14 047 879 BAR retaining brushholder 1...

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