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Perform  the  first  engine  oil  change  after  20 

hours  of  operation,  then  change  at  every  100 

hours.

When  the  air  cleaner  element  becomes  dirty, 

the  engine  does  not  start  smoothly,  and  suffi-

cient  output  cannot  be  obtained.  Machine 

operation  will  be  affected  and  the  engine  life 

will be shortened greatly. Do not forget to clean 

the element. (For details, please see the sepa-

rate  engine  operation  manual.)  If  the  element 

cannot be cleaned, replace it with a new one.

Check of V-belt (Fig. 16)

At every 200 hours, remove the belt cover (top) 

to check the tension of the V-belt. The flexibility 

of  the  belt  should  be  about  10  mm  when 

pushed  strongly  with  your  finger  at  the  mid-

point  between  the  axes.  When  the  V-belt  is 

loose, the engine power is not transmitted well, 

resulting in poor compacting force and shorten-

ing the life of the V-belt. 

Changing the V-belt

Removing the V-belt

Remove the top and bottom belt covers. Put a 

wrench  (19mm)  on  the  tightening  bolt  of  the 

vibrator pulley (lower side). Put a piece of cloth 

at the center of the left side of the V-belt, and 

pull the belt strongly towards you. While pulling, 

turn  the  wrench  clockwise,  then  remove  the 

V-belt.

Installing the V-belt

Set the V-belt on the lower side of the vibrator 

pulley.  Push  the  V-belt  to  the  left  side  of  the 

upper  clutch.  Similar  to  removing  the  V-belt, 

turn the wrench clockwise to install.

Be  careful  not  to  get  your  hand  caught 

between  the  belt  and  clutch  pulley.  Injury 

may  occur. Wear  gloves  when  performing 

this operation. (Fig. 17)

Checking the Clutch

Check  the  clutch  when  checking  the  V-belt. 

Remove the belt cover and check for any seiz-

ing  on  the  clutch  outside  drum.  Also  visually 

check for wear and damage on V-groove. If the 

V-groove is dirty, clean it thoroughly. 

Wear on the lining shoe can be checked by an 

operation check. Wear on the shoe will result in 

poor power transmission, causing slipping. 

To  stop  the  operation,  perform  the  starting 

steps  in  reverse.  Return  the  throttle  lever 

quickly  and  suddenly  to  lower  the  revolution 

speed. 

 

1.

2.

-

-

3.

-

fig.16

Belt Cover(upper)

Clutch

Belt

Belt Cover (lower)

Vibration Pulley

fig.17

CAUTION

12-2. Changing the Engine Oil

12-3. Cleaning the Air Cleaner

12-4. Checking/Changing the V-belt and Clutch

21

Summary of Contents for MVH-R60

Page 1: ...Mikasa Vibration Compactor For your safe and proper operation please read this manual and be always sure to keep it ready for reference MVH R60 MVH 120 MVH 150 Contents of Declaration of Conformity P...

Page 2: ......

Page 3: ...an Yoshiharu Nishimaki engineer R D Division Mikasa Sangyo Co Ltd Shiraoka machi Saitama Japan 12 Conformity assessment according to Annex VIII Full Quality Assurance procedure 13 Name and address of...

Page 4: ...tion and Storage Precautions 4 8 Maintenance Precautions 4 9 Labeling Positions 4 10 Description of Symbols Used on Warning Labels 6 1 Outside Dimensions 6 2 Parts and Component 8 1 Starting Gasolime...

Page 5: ...rough ground surface with irregularities created by the use of a powerful tamping rammer The machine can be used widely for heavy compacting works such as base work as well as finishing work for aspha...

Page 6: ...dulum axes The phase of the two pendulums is changed by the axial sliding of the guide pin The change in phase causes the vibration to change directions thus changing the speed and travel direction of...

Page 7: ...make sure it is in normal condition ed Decals on the machine operation method labels warning labels etc are very important for your safety Keep the machine clean so that the decals can be read all th...

Page 8: ...k For unloading using a crane a licensed crane operator is needed An operator should be qualified for crane and hooking work Before lifting check the machine parts especially the hook and anti vibrati...

Page 9: ...ught in a rotating part serious injury might occur After maintenance work check the security parts to see if they are securely installed Special attention should be paid when checking bolts and nuts I...

Page 10: ...DECAL MODEL MVH 150 DECAL CAUTION R60 DECAL DANGER CAUTION MVH 150 DECAL V BELT RPF 3320 DECAL V BELT RPF 3350 DECAL V BELT RPF 3340 DECAL SHELL TELLUS OIL 46 DECAL WITHOUT ENGINE OIL DECAL OIL SAE 10...

Page 11: ...not operate the machine in a poorly ventilated area Do not go under the lifted machine Do not let people or animals go under the lifted machine Lifting by the handle is prohibited Due to a falling ri...

Page 12: ...on or immediately after the machine stops Be careful not to be caught in rotating parts Make sure the engine is stopped when removing the belt cover during a belt change Read the manual carefully Alwa...

Page 13: ...m MVH 150GH 1130 430 920 430 x 700 RPF 3350 350 150 0 25m min 90Hz 5400v p m 27kN 2750kgf Honda GX200 petrol 4 1kW 5 6PS 3600min 1 3 1L 3600min 1 3600rpm MVH 150GR 1130 430 920 430 x 700 RPF 3350 350...

Page 14: ...e Dimension mm 6 Appearance 400 MVH 120 430 MVH 150 900 MVH 120 990 MVH 120 VAS 920 MVH 150 585 MVH 120 700 MVH 150 1030 MVH 120 1120 MVH 120 VAS 1130 MVH 150 MVH R60 350 880 480 886 MVH R60 MVH 120 M...

Page 15: ...OTTLE LEVER TRAVEL LEVER BREATHER CAP HAND PUMP Hydraulic oil Shell Terrace Oil 46 or equivalent FORWARD REVERSE NEUTRAL BELT COVER STARTING KNOB VIBRATION CASE HANDLE GRIP HANDLE LOCK OIL GAUGE FOR V...

Page 16: ...vibrator Check the oil gauge to see if the oil is at the specified level Use engine oil SAE10W 30 as lubrication oil Recommended oil quantity for MVH R60 is 200cc and MVH 120 150 350cc Fig 2 Refuelin...

Page 17: ...tion This is not necessary when the engine is already warmed up Fig 4 1 4 2 4 3 1 2 8 Operation 8 1 Starting Choke HONDA fig 4 1 Start Choke Lever Choke ROBIN EX TYPE fig 4 2 Start Choke Lever Fuel Co...

Page 18: ...nto the case while keeping the grip grabbed Fig 7 1 7 2 After the engine has started while you hear some explosion loud noise gradually move back the choke lever until it is wide open Fig 8 1 8 2 When...

Page 19: ...the engine has started return the speed adjustment lever to the low speed position If it is left half open the centrifu gal clutch remains slipping It might cause the centrifugal clutch to fail and ab...

Page 20: ...After the engine has started warm up the engine at low speed for 2 to 3 minutes This is especially important in cold weather While warming up check for any abnormalities such as gas leakage 1 2 3 4 f...

Page 21: ...to make the machine move backward and forward When the lever is pushed forward the machine moves forward when pulled backward the machine moves backward At neutral the machine vibrates staying at the...

Page 22: ...FF position then the engine stops Fig 13 If the engine is stopped while it is hot burn ing of the oil film on the cylinder inner wall occurs leading to troubles such as acceler ated engine wear For ga...

Page 23: ...unloading using a crane an operator qualified for cranes and hooking works is needed Use a crane for loading and unload ing the machine Designate a person to guide the load ing and unloading and alwa...

Page 24: ...ce only after the first 20 hours Change Washing Leakage oil level dirt Leakage oil level dirt Cleaning Flaw tension Dirt flaw wear Change Change Change Change Change Change Change gasoline Engine oil...

Page 25: ...at the center of the left side of the V belt and pull the belt strongly towards you While pulling turn the wrench clockwise then remove the V belt Installing the V belt Set the V belt on the lower sid...

Page 26: ...vibrator oil at every 300 hours operation Drain the oil from the drain plug For draining put a beam under the compacting board at the other side of the drain plug to tilt the machine Use engine oil S...

Page 27: ...ic oil in the pump After the hydraulic oil is drained install the hydraulic hose to the vibrator Pour hydraulic oil from the hand pump breather plug attachment hole MVH R60 0 25L MVH 120 150 0 3L Remo...

Page 28: ...air hole Air trapped in the fuel pipe The wrong fuel is used Mixing of water or foreign materials The air cleaner not working Dirt of air cleaner Carbon accumulated in the cylinder Carburetor oil lev...

Page 29: ...s not reach the starting revolution Governor fork and sleeve mating surface problems Governor spring problems Fly plate and sliding part wear and operation problems Revolution fluctuation Valve open c...

Page 30: ...ed and vibration weak Leakage from fuel passage Clogging of the air cleaner element Inappropriate fuel due to mixing of impurities Overload Fuel consumption too high black smoke V belt coming off slip...

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