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10

7

INSPECTION BEFORE OPERATION

Clean each component thoroughly so that there 

is no mud or dirt on it.

In particular, remove any mud on the machine 

foot, and clean the area around the recoil starter 

and carburetor.

Make sure that all of the screws are tight.

Loose screws may cause an accident due to the 

vibration.

To check the engine oil, place the machine body 

on a level surface.(The engine remains in an 

inclined state.) (Fig.1)

For details about the engine, see the separate
instruction manual for the engine.

Oil type:  Use 10W-30 engine oil

                    rated SE or SF or better for the engine.

Oil amount:  280cc

This rammer has grease nipple of four points and 

should be greased using the grease gun daily 

before operation. 

If inferior type grease is used, the grease could 

become too thick or too thin due to change in 

temperature and improper lubrication may result. 

(Fig.2)

Grease type:  SHELL STAMINA EP-2 or equivalent 

                                        (High temperature grease)

Only check the machine while the engine is stopped. Otherwise, you may be 

caught by the rotating components and be seriously injured.

Check the machine body only after it has cooled down. The muffler is very hot 

and you may be badly burned.

1.

2.

3.

4.

Before using, be sure to retighten each nut for 

foot mounting.(Fig.3)

Tightening torque:  

          Nut M10 :   29.4N

m (21.6ft

lbf)

          Nut M12 :   78.4N

m (57.9ft

lbf)

5.

WARNING

Inspection items

Flaws, deformity, stains

Stains, flaws, deformation

Loose or missing parts

Flaws, deformity, cracks, breaks

Flaws, deformity, cracks, breaks

Leaks,oil level,dirt

Leaks,dirt,breaks,apply grease(every 8 hours)

Leaks, fuel level, presence of dirt

Leaks, wear, loose parts

Inspection points 

Appearance

Air cleaner

Bolts, nuts

Handle

Rubber damper

Engine oil

Grease nipple

Fuel tank

Fuel system 

㻲㼕㼓㻚㻞

Grease nipple

Grease nipple

㻲㼕㼓㻚㻟

Presser plate nut

Foot nut

Apply grease every 8 hours after starting op-

eration.

CAUTION

Level surface.

To check the engine 

oil, place the machine 

body on a level sur-

face.

(The engine remains 

in an inclined state .)

㻲㼕㼓㻚㻝

Summary of Contents for MTR-40H

Page 1: ...http www mikasas com en TAMPING RAMMER INSTRUCTION MANUAL MTR 40H 302 06101 302 06101 Contents of Declaration of Conformity Please refer the EC DECLARATION OF CONFORMITY in this manual as well ...

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Page 3: ...on l annexe VIII procedura Garanzia di Qualità totale 13 Nom et adresse de l organisme notifié 14 Mandataire dans la Communaute Europeenne 15 Directive concernee Est egalement conforme aux dispositions de la directive emission sonores des equipements utilises a l exterieur des batiments 2000 14 CE et aux legislations nationales la transposant 16 Declaration L équipement de référence satisfait aux ...

Page 4: ...bel List Descriptions Of The Symbols On The Warning Decals Body Engine Appearance Dimension Control Unit Positions And Names Starting Operation Table Of Scheduled Checks Inspection And Maintenance Work Contents 1 2 3 4 5 6 7 8 9 10 11 12 6 1 6 2 8 1 8 2 11 1 11 2 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 5 1 5 2 INTRODUCTION MACHINERY OVERVIEW WARNING SIGNS CAUTIONS FOR SAFETY SPECIFICATION APPEARA...

Page 5: ...s equipped with a centrifugal clutch As the engine speed increases the centrifugal clutch expands and a pinion gear that is a part of the clutch drum engages a gear in the crank shaft on the main frame The engine speed is decreased in order to produce the required force for tamp ing The rotating motion of the main frame crankshaft is converted to a reciprocating motion through a connecting rod Thi...

Page 6: ...us for young children to come near the machine Please pay careful atten tion to the method of storing and the storage location for this machine Especially the engine start key has to be taken out every time you finish your work and keep it in a designated location To do maintenance work stop the engine We are not responsible for accidents that have occurred after the machine was refur bished witho...

Page 7: ...le lever is in the stop position the fuel cock is closed Do not move the lever away from the stop position When lifting the machine by the handle be careful not to pinch your fingers between the handle and main body Push down the rear end of the handle as shown in the right figure A and check that the rubber vibration isolator is not damaged If breakage is found please replace the left and right r...

Page 8: ...ion so that the carburetor will be facing up After it lays down make sure there are no oil or fuel leaks If fuel is leaking drain it all from the fuel tank Appropriate maintenance of the machine is required to ensure safety and keep the machine performing well Always be aware of the machine s condition and keep it in good condition 4 5 Precautions While Lifting DANGER 䟿 4 6 Transportation And Stor...

Page 9: ... can burn you Do not start any maintenance on the machine while the oil remains hot After performing any maintenance check the condition of the safety components and the general safety of the machine In particular check the nuts and bolts thoroughly If you have to disassemble any components on the machine be sure to refer the maintenance standard sheets and always work safely 4 7 Maintenance Preca...

Page 10: ...ling Fire may occur if a flame is near the tank fuel port 䐥 䐡 Read the manual carefully Always read the operation manual and have good understanding of operation before your work Lifting position For lifting use only one point hoisting hook and do not lift at any other part պ Lifting by the handle is prohibited Due to a falling risk do not lift the machine by the handle ջ 6 4 9 Label List 4 10 Des...

Page 11: ...pacity of Lubrican Starting System Setting Speed 5䠊SPECIFICATIONS MTR 40H 1110 370 620 270 150 2 SHELL STAMINA EP 2 or equivalent High temperature grease 㻌㻌㻌㻌㻌㻝㻜㻚㻣䡚㻝㻝㻚㻢㻌㻔㻢㻠㻠䡚㻢㻥㻡㻕 㻠㻚㻥䡚㻡㻚㻠㻌㻔㻡㻜㻜䡚㻡㻡㻜㻕 㻌㻌㻌㻠㻜䡚㻡㻡 㻠㻣 㼙㼙 㼙㼙 㼙㼙 㼙㼙 㼙㼙 㻸 㻴㼦㻔㼢㻚㼜㻚㼙㻕 㼗㻺㻔㼗㼓㼒㻕 㼙㼙 㼗㼓 䈜㻌Based on SAE J1349 㻴㻻㻺㻰㻭䚷GX100RT KRB6 Air Cooled 4 Stroke Single cylinder gasoline engine 㻥㻤 㻞㻚㻝㻌㻔㻞㻚㻥㻕㻛㻟㻢㻜㻜㻌㻌㻌㻌㻌 㻡㻚㻣㻌㻔㻜㻚㻡㻤㻕㻛㻟㻢㻜㻜 gasoline Automobile...

Page 12: ...8 6䠊APPEARANCE Specifications are subject to change without notice 150 mm 270 mm 370 mm 620 mm 1110 mm 6 1 Appearance Dimension ...

Page 13: ... Positions And Names MUFFLER ASSY HANDLE ASSY HOOK THROTTLE LEVER SPARK PLUG FUEL COCK CHOKE LEVER ENGINE SWITCH FUEL TANK CAP FUEL TANK ENGINE ASSY DUST SLEEVE FOOT ASSY AIR CLEANER ENGINE ER INTAKE PIPE AIR CLEANER UPPER GRIP SHOCK ABSORBER OIL FILLER CAP RECOIL STARTER ...

Page 14: ...equivalent High temperature grease Only check the machine while the engine is stopped Otherwise you may be caught by the rotating components and be seriously injured Check the machine body only after it has cooled down The muffler is very hot and you may be badly burned 1 2 3 䖃 䖃 4 䖃 Before using be sure to retighten each nut for foot mounting Fig 3 Tightening torque Nut M10 29 4N m 21 6ft lbf Nut...

Page 15: ...ting go of the handle Fig 9 4 㻲㼕㼓㻚㻡 FUEL TANK FUEL TANK CAP Fire hazard while refueling If any fuel spills wipe it all up CAUTION 䟿 DANGER 䟿 FUEL COCK LEVER ON OPEN OFF CLOSE 㻲㼕㼓㻚㻢 OPEN CLOSE CHOKE LEVER 㻲㼕㼓㻚㻤 8 1 Starting If the engine cannot be started open the choke a little so as not to flood the carbure tor CAUTION 䟿 Grease falls into the foot part due to vibration during operation and gather...

Page 16: ...r them so that the foot will tamp the ground evenly The machine body will advance as it jumps If you want to move forward faster push the handle a little forward to make the machine body lean a little forward To halt work quickly slide the throttle lever from the operation position to the idle position Do not slide the throttle lever slowly Fig 11 㻞㻚 㻟㻚 㻠㻚 㻡㻚 After the engine has started open the ...

Page 17: ... make sure that there is no fuel or lubrication oil leaks If the fuel leaks drain the fuel from the fuel tank Put a cover on the machine body to prevent dirt landing on it Store the machine in a location that is not exposed to direct sunlight and which has low humidity For prolonged storage Slide the throttle lever to the stop position Drain any fuel and replace the lubrication oil Apply grease to...

Page 18: ...dirt Grease Grease replenishment Engine oil Fuel hose Intake pipe Appearance Air cleaner Bolts nuts Handle Rubber damper Engine oil Fuel tank Fuel cock Fuel system Engine oil Spark plug Main body lubrication grease Air cleaner element Upper Air cleaner element Engine Air cleaner element Engine Every 150 hours Every 200 hours Cleaning Cleaning Cleaning Lamp kerosene Tap the several times or Blow co...

Page 19: ...art and wash it with kerosene Impregnate the engine oil of 7 to 9 cc from the lower element yellow and squeeze lightly to assemble well to the upper element gray then install it Fig 18 Two hundred hours service Air cleaner Engine replace Replace the element engine Fig 17 2 years service Fuel hose Please make sure that the fuel hose is damagedand the mounting part is not loose Even if there is no a...

Page 20: ...filter is clogged The air hole in the cap on the fuel tank is clogged Air is trapped in the fuel line 2 Faulty operation Too little power Engine overheats Smoke comes from the muffler Good compression and no misfiring Good compression but misfires Black smoke Blue smoke White smoke Dirt in the air cleaner Air trapped in the fuel line Carbon has accumulated in the cylinder Faulty ignition coil Dirt...

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Page 22: ...PRINTED IN JAPAN MIKASA SANGYO CO LTD 1 4 3 Kanda Sarugakucho Chiyoda ku Tokyo 101 0064 Japan ...

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