Mikasa 454100 Instruction Manual Download Page 39 | Manualshive

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Summary of Contents for 454100

Page 1: ...402 07403 MVH 308 MVH 408 MVH 508 INSTRUCTION MANUAL Contents of Declaration of Conformity Please refer the EC DECLARATION OF CONFORMITY in this manual as well REVERSIBLE COMPACTOR ...

Page 2: ...documentation Yoshiharu Nishimaki engineer R D Division Mikasa Sangyo Co Ltd Shiraoka city Saitama Japan 4 Type Vibratory Plates For serial number please refer it on front page 12 Conformity assessment according to Annex VIII Full Quality Assurance procedure 13 Name and address of the Notified Body Société Nationale de Certification et d Homologation SNCH 11 route de Luxembourg L 5230 Sandweiler L...

Page 3: ...munity Directives 2006 42 EC 2005 88 EC 2004 108 EC 2002 88 EC 2004 26 EC EN500 1 EN500 4 17 EC Conformity Certificate No SNCH 2000 14 2005 88 0472 03 For serial number please refer it on front page 12 Conformity assessment according to Annex VIII Full Quality Assurance procedure 13 Name and address of the Notified Body Société Nationale de Certification et d Homologation SNCH 11 route de Luxembou...

Page 4: ...on l annexe VIII procedura Garanzia di Qualità totale 13 Nom et adresse de l organisme notifié 14 Mandataire dans la Communaute Europeenne 15 Directive concernee Est egalement conforme aux dispositions de la directive emission sonores des equipements utilises a l exterieur des batiments 2000 14 CE et aux legislations nationales la transposant 16 Declaration L équipement de référence satisfait aux ...

Page 5: ...mpaction Sensor Compas Care Transportation Precautions Storage Inspection And Maintenance Schedule Table Open The Front Cover Changing The Engine Oil Cleaning The Air Cleaner Checking Changing The V belt Checking Changing The vibrator Oil Checking Changing The Hydraulic Oil Battery 1 2 3 4 5 6 7 8 9 10 11 12 13 7 1 7 2 7 3 7 4 8 1 8 2 8 3 10 1 10 2 10 3 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 4 1 ...

Page 6: ...anged to the pendulum revolution suitable for compacting The vibrator pulley rotates the pendulum axis of the drive side The two pendulums inside the vibrator are fixed to the two pendulum axes that are positioned in parallel and are connected with the gear The two axes rotate in opposite directions at the same speed to generate vibration There is a spiral groove on the inner periphery of the gear...

Page 7: ...ngerous for young children to come near the machine Please pay careful atten tion to the method of storing and the storage location for this machine Especially the engine start key has to be taken out every time you finish your work and keep it in a designated location To do maintenance work stop the engine and remove the battery wiring We are not responsible for accidents that have occurred after...

Page 8: ... very hot Do not touch immediately after the machine stops because they are still very hot If you notice deterioration of machine operation during your work stop your work immediately Before moving away from the machine be sure to turn the engine off Also when the machine is transported stop the engine and close the fuel cock For a machine with cell starter specification do not operate without the...

Page 9: ...checking bolts and nuts If disassembly is involved in maintenance refer to the maintenance instruction manual to make your work safe If the battery fixing bolts have been removed put them back and tighten securely to fix the battery If used with the battery not fixed properly contact with the battery terminal might occur leading to electric shock and electric leak or breakage of the battery might ...

Page 10: ...5 4 9 Label Position 2 18 17 1 7 15 15 14 5 16 3 4 6 10 12 13 The illustration is shown for model MVH 308 ...

Page 11: ... 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 14 15 15 15 16 16 16 17 17 17 18 DECAL EC NOISE REQ LWA108 EAR PROTECTION LABEL DECAL KEY SWITCH DECAL KEY OPERATION DECAL OIL SAE 10W 30 DECAL REMOVE KEY DECAL DO NOT LIFTING DEAL LIFTING POSITION DECAL COMPASS MARK 94MM DECAL COMPASS MARK 110MM DEAL CAUTION ICONS V TYPE DECAL MIKASA MARK W 200L DECAL MIKASA MARK 35X70 DECAL E G RPM 3400 DECAL E G RPM 3...

Page 12: ...operating the machine Be careful not to get burned Accidental burn may occur if you touch the hot parts engine muffler etc during operation or immediately after the machine stops Be careful not to be caught in rotating parts Make sure the engine is stopped when remov ing the belt cover during a belt change Read the manual carefully Always read the operation manual and have good understanding of op...

Page 13: ...d pump Key switch Breather plug with plug cap Handle lock Stored position Grip Compaction sensor COMPASS Oil drain plug for vibration case Battery Grip for adjusting handle height Handle Stored position Rear cover Center cover Front cover Vibrating plate Extension plate option Hook Engine Stopper for rear cover Handle Working position Throttle lever Forward Neutral Reverse Direction control lever ...

Page 14: ...8DSY PAS MVH 308DSZ MVH 308DSZ PAS MVH 408DSY MVH 408DSY PAS MVH 408DSZ MVH 408DSZ PAS MVH 508DSZ MVH 508DSZ PAS 1570 1030 500 650 800 500 650 800 900 408 423 438 HATZ 1B50 Air cooled 4 cycle diesel engine 6 7 2500 9 1 2500 2350 73 4400 55 5600 0 28 4 7 1570 1030 500 650 800 500 650 800 900 407 422 437 YANMAR L100N2 Air cooled 4 cycle diesel engine 7 0 3200 9 5 3200 3200 73 4400 50 5100 0 27 1600 ...

Page 15: ... 1030 445 595 745 445 595 745 860 310 325 340 HONDA GX270 Air cooled 4 cycle petrol engine 6 3 3600 8 6 3600 3600 73 4400 45 4600 0 27 2 8 1570 1030 500 650 800 500 650 800 900 364 379 394 HONDA GX390 Air cooled 4 cycle petrol engine 8 7 3600 11 9 3600 3200 73 4400 55 5600 0 28 3 7 1540 1030 445 595 745 445 595 745 860 307 322 337 ROBIN EX27 Air cooled 4 cycle petrol engine 6 6 4000 9 0 4000 3600 ...

Page 16: ...H 308 MVH 408 MVH 508 MVH 308 880mm MVH 408 930mm MVH 308 1540mm MVH 408 1575mm 1210mm 1360mm 1250mm 1400mm 1040mm 1600mm 900mm MVH 308 860mm MVH 408 900mm Working position Stored position The illustration is shown for model MVH 308 Extension plate option Working position Stored position Standard Extension plate OPTION ＡＮＰＡ１７６５ 500mm 650mm 800mm ...

Page 17: ...f the oil level is low add oil Fig 1 Only lubrication can be done from the top for HATZ engine 1B and 1D There is no oil gauge Fig 2 Use the following engine oil When pouring oil from the top for 1B and 1D oil might overflow if large amount of oil is poured at one time So pour slowly Set the machine on a level surface then remove the oil gauge of the vibrator Check the oil gauge to see if the oil ...

Page 18: ...lockwise to raise the handle or counter clockwise to lower the handle When the handle is raised to the desired height tighten the wing nut 2 8 1 Starting Gasoline Engine 7 4 Handle 13 Fig 4 Lock lever Fuel tank cap Only for HATZ engine Put your finger at the lock lever to pull it up towards you Unlock the lock lever Put your fingers to the tabs at the two locations of the tank cap to pull up towar...

Page 19: ...me explosion loud noise gradually move back the choke lever until it is wide open Fig 12 When the choke lever is set to Start gradually move it back toward the Op eration direction while making sure the engine revolution stabilizes After the engine has started warm up the engine at low speed for 2 to 3 minutes This is especially important in cold weather Rotation number is displayed during opera t...

Page 20: ...nning never turn the key switch to the START position Recoil motor Insert the key to the key switch Open the throttle lever to the idling position Fig 15 Turn the key to Run position Fig 16 The buzzer starts After HA is displayed on hour tachometer the display will change im mediately to Cumulative time Fig 17 Hold the recoil starter grip and pull it a little You will feel a slight resistance Then...

Page 21: ...easurement value 3 4 Throttle lever Handle Idle position Operation position Fig 22 When you move to the idle position the throttle lever please do not return to the oper ating position rapidly the throttle lever before the rotational speed is possible fall CAUTION 8 3 Compaction Sensor Compas Reverse Neutral Forward Fig 21 Direction control lever Throttle lever Handle Idle position Operation posit...

Page 22: ... 0 1 Fig 28 Function to detect abnormality Normal compaction during compacting Green LED lights up when the sensor finds that the machine is in normal compaction process When the revolution goes up and compaction starts the yellow LED lights up and as the compaction proceeds the number of the lighted LEDs increases from to After the LED light that was cali brated with the measured soil stiffness v...

Page 23: ... the throttle lever to idle position Run the engine for 3 to 5 minutes at low speeds to cool it down before stopping Turn the engine switch to the OFF position then the engine stops Fig 29 Shut the fuel cock Fig 30 Move the throttle lever to idle position Run the engine for 3 to 5 minutes at low speeds to cool it down before stopping Move the throttle lever to the stop position to stop the engine ...

Page 24: ... transportation Fix the machine securely to prevent the ma chine from moving or falling When putting the handle into the stored condition vertical condition make sure it is properly locked When transporting remove the starter key Wash off dirt and soil from every part with water While washing be careful not to let the water splashed on the electric compo nents such as the battery and the engine mu...

Page 25: ... forth motion lever linking parts Back and forth motion lever operation Bolts and nuts Duct hose Engine oil Engine oil filter Engine oil Engine oil filter Vibrator oil Hydraulic oil Battery terminal V belt for vibrator Clutch Vibrator oil Hydraulic oil Fuel filter Engine oil filter Fuel pipes Air cleaner element Hydraulic hose Cyclone cleaner Check frequency Daily before starting Every 20 hours Ev...

Page 26: ...37 1 2 3 Hold the hook and the front side of front cover and pull up to open position Fig 38 Open the front cover slowly Fig 39 Return the front cover to original position slowly Tighten the bolts in the specified torque Fig 40 Do not return the front cover in its open po sition Do not start the engine when opening the front cover Tighten the bolts firmly 2 3 4 21 11 2 Opening The Front Cover CAUT...

Page 27: ...p securely to return Dust Pot to Air Cleaner Fig 44 Check of V belt Fig 45 At every 200 hours remove the belt cover top to check the tension of the V belt The flexibility of the belt should be about 10 mm when pushed strongly with your finger at the mid point between the axes When the V belt is loose the engine power is not transmitted well resulting in poor compacting force and shortening the lif...

Page 28: ...ign materials from falling into the oil Whenever there is an oil leakage from the vibrator check the oil level In case that oil is drained from Drain Plug some oil still remains in Oil Pan So be sure to check oil level correctly by Oil Gauge after filling oil Do not fill oil with excessive volume 600cc It may cause the terrible fuel con sumption and lower machine performance as the result of engin...

Page 29: ...e curely Fig 48 Then release the direction control lever and move the lever forward and reverse several dozen times until air bubble not be found Stay the lever at the forward position for 10 seconds every time Because the check valve is opened at the maximum forward position and air bubble will come out from the oil tank of the hand pump Fig 49 In case the air bleeding is insufficient repeat the ...

Page 30: ...H 308 L W H SIZE MVH 408 MVH 508 129 175 175 129 175 129 175 175 175 175 175 175 175 175 203 175 190 203 190 203 203 175 190 203 203 175 190 203 55B24L JIS No 51R BCI DIN 55Ah or equivalent 55B24L JIS No 51R BCI 75D23L JIS No 35 BCI DIN 55Ah or equivalent 75D23L JIS No 35 BCI DIN 75Ah or equivalent JIS BCI TYPE Maximum capacity DIN TYPE Maximum capacity Maximum capacity Maximum capacity STD Replac...

Page 31: ...arbon accumulated in the cylinder Carburetor oil level inappropriate Compression is good No fuel in the fuel tank Fuel cock does not open properly Clogging of fuel filter Clogging of tank cap air hole Air trapped in the fuel pipe Compression is not good Fuel supplied and the igniter plug ignites Fuel does not reach the carburetor Compression is good and no firing problem Insufficient compression s...

Page 32: ...g Nozzle needle stuck No compression at all Almost no compression Fuel flow low or no flow Fuel not injected inside the combustion chamber No fuel in the fuel tank Mixing of water or foreign materials Does not reach the starting revolution Insufficient compression Engine overheating with black smoke Revolution fluctuation Inappropriate starting operations Engine oil viscosity high engine oil is ve...

Page 33: ...stalled forward backward motion lever Breakage of the oil hose Mixing of air in the hydraulic oil Clogging of foreign materials in the check valve inside the hand pump Breakage of the piston bearing in cylinder V belt coming off slipping and breakage Slipping of the clutch Locking of the vibrator Breakage of the piston bearing in cylinder Piston inside the hand pump not moving smoothly Vibrator cy...

Page 34: ...5 JASO D601 20T DC12V 0 8kW AV20 AV20 YAZAKI YAZAKI YAZAKI YAZAKI 7122 2046 7123 2249 Oil pressure switch Oil pressure switch 121252 39450 AV0 5 Sky blue AV0 5 Orange AV0 5 Sky blue AV0 5 Orange SUMITOMO SUMITOMO SUMITOMO SUMITOMO 6040 2111 6030 2981 Green White CB104 CB104 CA104 CA104 CB104 Green White Green White Green White Palus DC12V Black Green Hour tacho meter DC12V CA104 CB104 CA104 CB104 ...

Page 35: ...ynamo Dynamo Starter Hour tacho meter Regulator Regulator Oil pressure switch Oil pressure switch Battery Battery Starter switch Starter switch Buzzer White Pulse Black Red Green Hour tacho meter Black Red Green M8 BOLT No 3 Relay drive DC12V 1 0kW Starter M8 BOLT No 3 Relay drive Compaction sensor panel Compaction sensor MVH 308DSZ MVH 408DSZ MVH 308DSZ PAS MVH 408DSZ PAS Buzzer ...

Page 36: ...04 Dynamo Dynamo Starter Hour tacho meter Regulator Regulator Oil pressure switch Oil pressure switch Battery Battery Starter switch Starter switch Buzzer White Pulse Black Red Green Hour tacho meter Black Red Green M8 BOLT No 3 Relay drive DC12V 1 0kW Starter M8 BOLT No 3 Relay drive Compaction sensor panel Compaction sensor CA104 CB104 CA104 CB104 MVH 508DSZ MVH 508DSZ PAS Buzzer ...

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Page 40: ...HEAD OFFICE No 4 3 Sarugakucho 1 chome Chiyoda ku Tokyo 101 0064 Japan ...

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