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11

Gas plasma cutting
Use the electrode intended for technical gas; nitrogen
(N

2

) or argon/hydrogen  mix (Ar/H

2

) as  the  plasma-

generating gas.

Characteristics:
The electrode is coated with copper.

Always use the nozzle marked 0.9. (Only exception:
contact  cutting  with  the  special  contact  cutting
nozzle).

ATTENTION!
The plasmacutting torch must be capable of handling
the  considerable demands made  upon it.  Both  torch
body and hose must be handled with care.

If  these  instructions  are  observed and  provided  the
operator  posesses  the  necessary  knowledge,  the
plasmacutting torch will have a long life. Furthermore
this  cutting process is extremely economical due to
the minimal wear of nozzles and electrodes.

A defect hose with i.e. air or water leakages will
inevitably cause damage to the torch body and may
create safety hazards for the operator.

Never use a damaged plasmacutting torch!

MAINTENANCE

Daily maintenance:
Check, and if necessary replace, nozzle, electrode
and electrode insulator.

Empty and clean, if necessary, the water separator
filter on the rear of the plasmacutter by pressing the
gasket in the bottom of the glass cap with com-
pressed air connected or by simply unscrewing it
without compressed air connected.

Clean the filter of dirt.

Check both torch body and hose frequently and
regulary for damages such as air, gas or water
leakages, mechanical impact, etc.

ATTENTION!
Never use a torch with damaged torch body or
damaged hose!

Biannual maintenance:
Loosen and remove the plasmacutter side panels.

Check the water level and add destilled water, if
necessary. Add coolant whenever necessary. Use
only monoethylenglycol as coolant.

Coolant cable power < 5µS/cm.

Blow any dust and dirt out of the plasmacutter with
clean and dry compressed air.

Check that the cable connections are secure.

Summary of Contents for MIGACUT 5i

Page 1: ...asma cutting system 50110900 EC DECLARATION OF CONFORMITY MIGATRONIC A S Aggersundvej 33 9690 Fjerritslev Denmark hereby declare that our machine as stated below Type MIGACUT 5i 5iC as of 1998 conform...

Page 2: ...English Warning Electromagnetic emissions 9 Installation Technical data 10 Operation 10 Maintenance 11 Replacements of consumable parts Trouble shooting 12 Spare parts list 13 14 Electrical diagram po...

Page 3: ...forkl de og pas p benst ende lommer St j Der kan opst r betydelig st j i forbindelse med plasmask ring og der skal derfor altid anvendes et effektivt h rev rn Genneml s denne instruktionsbog omhyggel...

Page 4: ...allation VIGTIGT Maskinen m kun betjenes ved tilslutning til 3x380V Tilslut stelkablet p maskinens front Stelklemmen f stnes direkte p sk reemnet Hvis det er n dvendigt reng res overfladen for far ve...

Page 5: ...der hovedet Anvend aldrig en beskadiget plasmask re br nder VEDLIGEHOLDELSE Dagligt Unders g og udskift efter behov dyse elektrode og elektrodeisolator T m og reng r eventuelt det vandudskillende filt...

Page 6: ...igen lyser Derefter er maskinen atter funktionsdygtig Plasmabuen t nder ikke 1 Kontroller og udskift dyse elektrode og elek trodeisolator 2 Kontroller og indstil gastrykket 3 bar 3 Kontroller hvis de...

Page 7: ...ttelseskappe 80640903 Beskyttelseskappe keramisk 6b 80640905 Beskyttelseskappe DURACUT 6c 80640904 Beskyttelseskappe for fugning 6d 80640908 Beskyttelseskappe 20 mm 7a 80600903 Afstandsstyr 7b 8060090...

Page 8: ...NT Omkobler GASTEST 82039021 Str mafbryder POWER Indikatorlampe gr n READY Sikringsholdere Sikring 2A 20 5 82039010 Magnetventil 1 vejs Ventilator 82039012 Pumpe Dix hunstik Gummifod 170022 Kabelgenne...

Page 9: ...onsiderable noise Therefore always wear an efficient hearing protector Read this instruction manual carefully before the equipment is installed and in operation Electromagnetic emissions and the radia...

Page 10: ...Connect the earth lead to the front of the machine Connect the earth clamp directly to the work piece If necessary clean the surface from paint rust dirt etc Cutting sequence The main switch Power is...

Page 11: ...d may create safety hazards for the operator Never use a damaged plasmacutting torch MAINTENANCE Daily maintenance Check and if necessary replace nozzle electrode and electrode insulator Empty and cle...

Page 12: ...n while switched on until the lamp lights Now the machine is ready for use No plasma arc 1 Check and if necessary change nozzle electrode and electrode insulator 2 Check and if necessary adjust air ga...

Page 13: ...Protection cap 80640903 Protection cap ceramic 6b 80640905 Insulating electrode DURACUT 6c 80640904 Protection cap for gouging 6d 80640908 Protection cap 20 mm 7a 80600903 Support ring for torch 7b 8...

Page 14: ...tentiometer CURRENT Selector switch GASTEST 82039021 Main power switch READY lamp Fuse holder Fuse 2A 20 5 82039010 Solenoid valve 1 way Fan 82039012 Water pump Dix socket Rubberfoot 170022 Cabling Cl...

Page 15: ...t eine feuerfeste Sch rze anwenden und auf Falten oder offenstehenden Taschen achtgeben Ger usch Eine betr chtliche Menge Ger usch kann in Verbindung mit dem Plasmaschneiden entstehen und es ist desha...

Page 16: ...betriebnahme BITTE BEMERKEN Das Ger t darf nur nach Anschlu an 3 x 400V ge braucht werden Das Massekabel an der Frontplatte anschliessen die Masseklemme direkt an dem Werkst ck festmachen Wenn n tig F...

Page 17: ...WARTUNG T glich D se Elektrode und Elektrodenisolator berpr fen und wenn erforderlich austauschen Den Entw sserungsfilter an der R ckwand des Ger tes leeren Nippel im Boden des Glasdeckels eindr cken...

Page 18: ...READY leuchtet nicht 1 Das Ger t ist thermisch berlastet Abk hlen lassen bis lampe wieder z ndet Ger t ist wieder einsatzbereit Plasmalichtbogen z ndet nicht 1 D se Elektrode Elektrodenisolator pr fe...

Page 19: ...ppe PTFE 80640903 Schutzkappe Keramisch 6b 80640905 Schutzkappe DURACUT 6c 80640904 Schutzkappe f r Fugen 6d 80640908 Schutzkappe 20mm 7a 80600903 St tzring f r Brenner 7b 80600907 Abstandsst ck 8a 80...

Page 20: ...V Potentiometer CURRENT Umschalter GASTEST 82039021 Schalter POWER Lampe gr n READY Sicherungshalter Sicherung 2A 20 5 82039010 Magnetventil einweg Ventilator 82039012 Pumpe Chassiskupplung Dix Gummif...

Page 21: ...21...

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