MIDWEST FASTENERS UA500 Owner'S Manual Download Page 7

 

©2010 

MIDWEST FASTENERS, INC.

 — UA500 Stud Welding System

6

SETTING UP THE WELDER - 

SUPPLYING POWER

LOCATING THE POWER SUPPLY

The proper location of the power supply is essential 
for dependable service. The unit should be located 
so as to allow for free air movement into and out of 
the power supply. Consideration should be given 
to allow the least exposure possible to dust, dirt, 
moisture and corrosive vapors. A minimum of 18 
inches of unrestricted space must be maintained 
between the power supply’s front and rear panels 
and the nearest obstruction. The underside of 
the power supply must be completely free of all 
obstructions. Attention should be given to ease 
of removal of the power supply’s enclosure for 
maintenance functions.

ELECTRICAL INPUT REQUIREMENTS

This welding power supply is designed to be 
operated from single-phase, 60hz, AC Incoming 
power lines (which have a voltage rating that 
corresponds to one of the input voltages shown on 
the nameplate) and a solid earth ground. Consult 
your local electric utility if there is any question 
about the type of electrical system available at the 

installation site or how proper connections to the 
welding power supply are to be made.

CHANGING THE INPUT VOLTAGE 
(If Required)

The power supply is shipped setup for 460 volts. The 
input voltage jumper links provided on the primary 
terminal board permit the unit to be operated from 
various line voltages and frequencies: 208, 230, 460 
volts at 60 hertz.

If the power supply is to be operated at some voltage 
other than 460 volts, the input voltage jumper links 
must be changed. See the input voltage label inside 
the unit's back door (reference diagram below) for 
the various arrangements of the jumper links for the 

specific input voltage.

NOTE:

If only one jumper link is required on each grouped 
terminals, it is recommended that -the unused 
jumper links be placed across the terminals which 
are to be used. This will prevent losing the jumper 
links which are not required for this connection.

INPUT VOLTAGE SETTINGS

L1

3

L2

7

6                 1

5

2

GND.

L1

3               4

L2

6                       1

5

2

GND.7

L1

3

L2

7

6

1

5

2

GND.

575 VOLT

460 VOLT

230 VOLT

TRANSFORMER TERMINAL BOARD JUMPER BAR INSTALLATION

POWER /CONTROL UNIT

TRANSFORMER RECTIFIER

230 / 460 / 575 VOLT       60 HZ.       SINGLE PHASE

230 VOLT OPERATION

100 AMP FUSETRON FUSES

OR CIRCUIT BREAKER

460 VOLT OPERATION

50 AMP FUSETRON FUSES

OR CIRCUIT BREAKER

575 VOLT OPERATION

40 AMP FUSETRON FUSES

OR CIRCUIT BREAKER

4

4

Summary of Contents for UA500

Page 1: ...UA500 Solid State Arc Stud Welding System Owner s Manual...

Page 2: ...45 34 5 3TUD 7ELDING 3YSTEM 6 SD 4UVE 8FMEJOH 4ZTUFN 0XOFS T BOVBM t OTUBMMBUJPO t 0QFSBUJPO t BJOUFOBODF 8 45 45 34 3JDIBSE 4USFFU JBNJTCVSH 0 1IPOF BY JEXFTU BTUFOFST OD MM SJHIUT SFTFSWFE 1SJOUFE J...

Page 3: ...HECKED 4HE WELDER IS DELIVERED TO YOU IN FUNCTIONAL ELECTROMECHANICAL CONDITION CAREFUL STUDY O 7 22 49 LL PARTS USED IN THE ASSEMBLY OF YOUR 7 34 34 23 5 RC 7ELDING 3YSTEM ARE FULLY GUARANTEED FOR NI...

Page 4: ...RE IS DANGER OF FALLING 7EAR A SAFETY HARNESS IF WORKING ABOVE mOOR LEVEL 3HUT UNIT DOWN AND REMOVE WELD STUD FROM THE STUD WELD GUN WHEN NOT IN USE 42 4 3 2 LECTRIC AND MAGNETIC lELDS MAY BE DANGEROU...

Page 5: ...AL WHICH COULD CAUSE A LATER lRE 5SE lRE WATCHERS WHEN NECESSARY 3 2 OISE FROM SOME PROCESSES OR EQUIPMENT CAN DAMAGE HEARING 4HEREFORE WEAR APPROVED EAR PROTECTION 4 3 49 2 4 4HE FOLLOWING ORGANIZATI...

Page 6: ...BASE OF THE STUD AND A PROPORTIONATE AREA OF THE WORKPIECE 4HE STUD IS THEN FORCED OR PLUNGED BY THE WELD GUN INTO THE MOLTEN POOL AND HELD IN PLACE UNTIL THE METALS RESOLIDIFY 4HIS HIGH QUALITY FUSI...

Page 7: ...on site or how proper connections to the welding power supply are to be made CHANGING THE INPUT VOLTAGE If Required The power supply is shipped setup for 460 volts The input voltage jumper links provi...

Page 8: ...UNCOILED 3ET UP THE GUN IN ACCORDANCE WITH INSTRUCTIONS STARTING ON PAGE OF THIS MANUAL DJUST THE WELD TIMER AND AMPERAGE TO THE APPROXIMATE SETTINGS SHOWN ON THE FACE OF UNIT 4URN CIRCUIT BREAKER ON...

Page 9: ...T MUST BE RESET 5 IS A AMP DELAY TYPE FUSE WHICH PROTECTS THE CONTROL CIRCUIT 5 AND 5 ARE AMP DELAY TYPE FUSES WHICH PROTECT THE SUSTAINING ARC CIRCUIT URRENT 7ELD CURRENT ADJUSTMENT MAY BE MADE BY ME...

Page 10: ......

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ...DIAMETER OF THE STUD 4HE BEND TOOL IS PLACED OVER THE STUD DOWN TO THE BASE MATERIAL 4HE STUD IS THEN REPEATEDLY BENT AWAY FROM ITS AXIS UNTIL FAILURE OCCURS 4ORQUE TEST MAYBE USED ON THREADED STUDS...

Page 15: ...SIONALLY BY BLOWING OUT WITH LOW VELOCITY STREAM OF COMPRESSED AIR SO THAT MAXIMUM COOLING WILL BE ACCOMPLISHED 4HIS SHOULD BE DONE PERIODICALLY DEPENDING UPON THE LOCATION OF THE UNIT AND THE AMOUNT...

Page 16: ...R TRIGGERING EFECTIVE THERMOSTAT IN MAIN TRANSFORMER OR MAIN RECTIlER EFECTIVE MAIN RECTIlER UN NOT LIFTING LOWN INCOMING LINE FUSES UMPER LINKS ON MAIN TRANSFORMER CONNECTED IMPROPERLY 4EST AND REPLA...

Page 17: ...D 2ANGE n DIA 7ELDABLE ATERIALS ILD 3TEEL 3TAINLESS LUMINUM 7ELD 2ATE MINUTE MAX FOR DIA STUDS MINUTE MAX FOR DIA STUDS EPENDENT ON STUD SIZE 7ELD 6OLTAGE MPS AT 6 ABLES g ROUND ABLE WITH LAMP g OMBO...

Page 18: ...7ELDING 3YSTEM 7EIGHT POUNDS NOT INCLUDING CABLES 3TUD 2ANGE n DIA 7ELDABLE ATERIALS ILD 3TEEL 3TAINLESS LUMINUM ATERIAL IGH STRENGTH IMPACT RESISTANT POLY CARBONATE ABLE ENGTH g 6 3 456 8 6 41 5 0 4...

Page 19: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM 6 91 0 7 8 3 4 5 6 7 8 9 10 11 40 39 38 37 36 35 34 33 32 31 30 29 28 27 25 24 23 22 21 20 19 18 17 16 15 13 26 14 1 2 41 12 6 6 53 3...

Page 20: ...EPTACLE EGATIVE UTPUT ECAL ONTROL NOB 0OWER NDICATOR IGHT RONT 0ANEL ECAL 0OTENTIOMETER URRENT IRCUIT BREAKER 4RANSFORMER 4ERMINAL 3TRIP 7ELD 3 2 7ELD RIDGE UMP AR 0LASTIC 3TANDOFF OUNTING RACKET EAT...

Page 21: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM 6 3 456 8 6 91 0 7 8...

Page 22: ...IN 3PRING IFT 2ELEASE OVEABLE ORE EARING 2ETAINER IFT EARING IFT EARING 3PRING OVEABLE ORE 3HAFT 3HAFT 2ETAINER 3HAFT 3PRING 3EAT TEM 1T Y 0ART O ESCRIPTION ORE 2ETURN 3PRING UN ODY EG 3ET 3CREW RONT...

Page 23: ...TEM 6 53 4 5 1 1 3 7 3 3 3 3 1 3 33 3 2 2 3 3 3 1 3 3 3 3 6 5 3 3 1 33 33 3 3 33 1 53 3 1 4 1 33 33 3 33 3 3 1 3 1 3 3 7 3 3 1 3 3 3 1 1 2 2 3 1 3 1 1 1 5 7 1 2 2 3 5 5 1 1 3 1 6 6 6 803 1 5 7 3 5 0 3...

Page 24: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM 05 4...

Page 25: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM...

Page 26: ...450 Richard Street Miamisburg OH 45342 www midwestfasteners com Fax 937 866 4174 800 852 8352 08 18...

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