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MIDWEST FASTENERS UA500, Owner'S Manual

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MIDWEST FASTENERS UA500 Owner'S Manual Download Page 14

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Summary of Contents for UA500

Page 1: ...UA500 Solid State Arc Stud Welding System Owner s Manual...

Page 2: ...45 34 5 3TUD 7ELDING 3YSTEM 6 SD 4UVE 8FMEJOH 4ZTUFN 0XOFS T BOVBM t OTUBMMBUJPO t 0QFSBUJPO t BJOUFOBODF 8 45 45 34 3JDIBSE 4USFFU JBNJTCVSH 0 1IPOF BY JEXFTU BTUFOFST OD MM SJHIUT SFTFSWFE 1SJOUFE J...

Page 3: ...HECKED 4HE WELDER IS DELIVERED TO YOU IN FUNCTIONAL ELECTROMECHANICAL CONDITION CAREFUL STUDY O 7 22 49 LL PARTS USED IN THE ASSEMBLY OF YOUR 7 34 34 23 5 RC 7ELDING 3YSTEM ARE FULLY GUARANTEED FOR NI...

Page 4: ...RE IS DANGER OF FALLING 7EAR A SAFETY HARNESS IF WORKING ABOVE mOOR LEVEL 3HUT UNIT DOWN AND REMOVE WELD STUD FROM THE STUD WELD GUN WHEN NOT IN USE 42 4 3 2 LECTRIC AND MAGNETIC lELDS MAY BE DANGEROU...

Page 5: ...AL WHICH COULD CAUSE A LATER lRE 5SE lRE WATCHERS WHEN NECESSARY 3 2 OISE FROM SOME PROCESSES OR EQUIPMENT CAN DAMAGE HEARING 4HEREFORE WEAR APPROVED EAR PROTECTION 4 3 49 2 4 4HE FOLLOWING ORGANIZATI...

Page 6: ...BASE OF THE STUD AND A PROPORTIONATE AREA OF THE WORKPIECE 4HE STUD IS THEN FORCED OR PLUNGED BY THE WELD GUN INTO THE MOLTEN POOL AND HELD IN PLACE UNTIL THE METALS RESOLIDIFY 4HIS HIGH QUALITY FUSI...

Page 7: ...on site or how proper connections to the welding power supply are to be made CHANGING THE INPUT VOLTAGE If Required The power supply is shipped setup for 460 volts The input voltage jumper links provi...

Page 8: ...UNCOILED 3ET UP THE GUN IN ACCORDANCE WITH INSTRUCTIONS STARTING ON PAGE OF THIS MANUAL DJUST THE WELD TIMER AND AMPERAGE TO THE APPROXIMATE SETTINGS SHOWN ON THE FACE OF UNIT 4URN CIRCUIT BREAKER ON...

Page 9: ...T MUST BE RESET 5 IS A AMP DELAY TYPE FUSE WHICH PROTECTS THE CONTROL CIRCUIT 5 AND 5 ARE AMP DELAY TYPE FUSES WHICH PROTECT THE SUSTAINING ARC CIRCUIT URRENT 7ELD CURRENT ADJUSTMENT MAY BE MADE BY ME...

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Page 14: ...DIAMETER OF THE STUD 4HE BEND TOOL IS PLACED OVER THE STUD DOWN TO THE BASE MATERIAL 4HE STUD IS THEN REPEATEDLY BENT AWAY FROM ITS AXIS UNTIL FAILURE OCCURS 4ORQUE TEST MAYBE USED ON THREADED STUDS...

Page 15: ...SIONALLY BY BLOWING OUT WITH LOW VELOCITY STREAM OF COMPRESSED AIR SO THAT MAXIMUM COOLING WILL BE ACCOMPLISHED 4HIS SHOULD BE DONE PERIODICALLY DEPENDING UPON THE LOCATION OF THE UNIT AND THE AMOUNT...

Page 16: ...R TRIGGERING EFECTIVE THERMOSTAT IN MAIN TRANSFORMER OR MAIN RECTIlER EFECTIVE MAIN RECTIlER UN NOT LIFTING LOWN INCOMING LINE FUSES UMPER LINKS ON MAIN TRANSFORMER CONNECTED IMPROPERLY 4EST AND REPLA...

Page 17: ...D 2ANGE n DIA 7ELDABLE ATERIALS ILD 3TEEL 3TAINLESS LUMINUM 7ELD 2ATE MINUTE MAX FOR DIA STUDS MINUTE MAX FOR DIA STUDS EPENDENT ON STUD SIZE 7ELD 6OLTAGE MPS AT 6 ABLES g ROUND ABLE WITH LAMP g OMBO...

Page 18: ...7ELDING 3YSTEM 7EIGHT POUNDS NOT INCLUDING CABLES 3TUD 2ANGE n DIA 7ELDABLE ATERIALS ILD 3TEEL 3TAINLESS LUMINUM ATERIAL IGH STRENGTH IMPACT RESISTANT POLY CARBONATE ABLE ENGTH g 6 3 456 8 6 41 5 0 4...

Page 19: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM 6 91 0 7 8 3 4 5 6 7 8 9 10 11 40 39 38 37 36 35 34 33 32 31 30 29 28 27 25 24 23 22 21 20 19 18 17 16 15 13 26 14 1 2 41 12 6 6 53 3...

Page 20: ...EPTACLE EGATIVE UTPUT ECAL ONTROL NOB 0OWER NDICATOR IGHT RONT 0ANEL ECAL 0OTENTIOMETER URRENT IRCUIT BREAKER 4RANSFORMER 4ERMINAL 3TRIP 7ELD 3 2 7ELD RIDGE UMP AR 0LASTIC 3TANDOFF OUNTING RACKET EAT...

Page 21: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM 6 3 456 8 6 91 0 7 8...

Page 22: ...IN 3PRING IFT 2ELEASE OVEABLE ORE EARING 2ETAINER IFT EARING IFT EARING 3PRING OVEABLE ORE 3HAFT 3HAFT 2ETAINER 3HAFT 3PRING 3EAT TEM 1T Y 0ART O ESCRIPTION ORE 2ETURN 3PRING UN ODY EG 3ET 3CREW RONT...

Page 23: ...TEM 6 53 4 5 1 1 3 7 3 3 3 3 1 3 33 3 2 2 3 3 3 1 3 3 3 3 6 5 3 3 1 33 33 3 3 33 1 53 3 1 4 1 33 33 3 33 3 3 1 3 1 3 3 7 3 3 1 3 3 3 1 1 2 2 3 1 3 1 1 1 5 7 1 2 2 3 5 5 1 1 3 1 6 6 6 803 1 5 7 3 5 0 3...

Page 24: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM 05 4...

Page 25: ...8 45 45 34 5 3TUD 7ELDING 3YSTEM...

Page 26: ...450 Richard Street Miamisburg OH 45342 www midwestfasteners com Fax 937 866 4174 800 852 8352 08 18...

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