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MIDWEST FASTENERS CD80, Owner'S Manual

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MIDWEST FASTENERS CD80 Owner'S Manual Download Page 24

NOTES

©2001

 MIDWEST FASTENERS, INC. 

— 

CD 80 Stud Welder

23

Summary of Contents for CD80

Page 1: ...Owner s Manual CD80 Solid State Capacitor Discharge Stud Welding System...

Page 2: ...CD 50 Stud Welder 0 CD80 Solid State Capacitor Discharge Stud Welding System Owner s Manual Installation Operation Maintenance...

Page 3: ...0 CD 50 Stud Welder 2001 MIDWEST FASTENERS INC all rights reserved 450 Richard Street Miamisburg OH 45342 Phone 800 852 8352 Fax 937 866 4174...

Page 4: ...Studs 12 Weld Studs with Template Adaptor 12 Controller Adjustment 13 Making A Test Weld 13 Weld Quality 14 Preventive Maintenance 15 Troubleshooting 15 CD 80 Welder Specifications 18 CD 80 Welder Exp...

Page 5: ...he warranty period Notice of any claim for war ranty repair must be furnished to MIDWEST FASTENERS within ten 10 days after the defect is discovered MIDWEST FASTENERS does not assume liability for shi...

Page 6: ...is suggested Type of clothing will vary as to application weld position and stud welding being used however in all cases it should be fire resistant and sufficient to protect welding operator from we...

Page 7: ...ssed and through operation of the stud welding controller and the design of the stud an arc is drawn which melts the base of the stud and a proportionate area of the workpiece The stud is then forced...

Page 8: ...These are Transformer Rectifier type Motor Generator type or Storage Battery type A ceramic ferrule is required in ARC stud welding to maintain the proper atmosphere in the weld area ARC stud welding...

Page 9: ...current ignites the projection and allows a welding arc to be established between the stud and the workpiece 3 The arc melts the base of the stud and a portion of the workpiece 4 The spring pressure...

Page 10: ...nd Cable C clamp firmly to a clean free from paint rust scale grease or oil area on the workpiece 5 Connect the Gun Cable male cam lok connector to the Controller receptacle marked GUN 6 Connect the G...

Page 11: ...e a stud into the weld gun Collet with the weld tip protruding Push this stud in until it seats firmly assuring that the flange or collar of the weld end does not come into contact with the collet 2 M...

Page 12: ...justable Leg Foot 1 8 3 16 Protrusion B Collet Spark Shield Optional B Stop CD 2P WELD GUN SETUP INSULATION PINS WITH COLLET PROTECTOR Weld Pin 1 If B Stop is used seat weld pin firmly against stop 2...

Page 13: ...tud Adjustable Leg Foot B Collet B Stop 12 2001 MIDWEST FASTENERS INC CD 80 Stud Welder CD 2P WELD GUN SETUP WELD STUDS CD 2P WELD GUN SETUP WELD STUDS WITH TEMPLATE ADAPTOR Fig 3 Fig 4 1 8 3 16 Protr...

Page 14: ...ections of this manual A Straight polarity cable set ups in use Gun Negative Ground Positive B Ground connection directly to the part to be welded and connected in a clean solid manner C 1 8 protrusio...

Page 15: ...voltage up or down until a satisfactory weld is consistently achieved A When adjusting voltage downward e g from 100 V to 80 V it is necessary to turn the power off Then turn the voltage selector knob...

Page 16: ...and gun clean and dry free of grease water dust and dirt Do not lubricate any part of your CD 2P weld gun 4 The weld gun is for welding studs only Do not use the weld gun as a multipurpose tool i e H...

Page 17: ...wires at the gun trigger switch D Faulty printed circuit board Inspect power cable connection Repair if loose Check for continuity Repair break or replace connector Check with ohmmeter Replace defect...

Page 18: ...gative buss bar No reading should be observed Replace SCR if continuity exists Check continuity across SCR No reading should be observed in either direction Replace charge SCR if continuity exists Rep...

Page 19: ...80 STUD WELDING SYSTEM SPECIFICATIONS Weight 58 pounds Power Requirement 115 VAC 60 Hz 20 Amp Pin Stud Range 14 ga 5 16 dia Weldable Materials Mild Steel Stainless Brass Aluminum Weld Mode Contact Wel...

Page 20: ...1 050 1003 53 Ballast Resistor 23 1 050 1004 02 Cabinet Safety Switch 24 1 050 1002 02 Snubber Capacitor 25 4 181 1100 58 Hold Down Rod 4 181 1100 02 1 4 20 Hex Nut 4 050 1004 73 1 4 nylon Shoulder Bu...

Page 21: ...Pin Stud Range 14 ga 5 16 dia Weldable Materials Mild Steel Stainless Brass Aluminum Material High strength impact resistant polycarbonate Cable Length 6 CD 2P STUD WELDING GUN SPECIFICATIONS 20 2001...

Page 22: ...060 3222 07 Boot Retainer 20 1 060 3222 07 Boot Retainer 20 1 060 3222 07 Boot Retainer 21 1 060 3222 06 Boot Retainer Split Ring 21 1 060 3222 06 Boot Retainer Split Ring 21 1 060 3222 06 Boot Retain...

Page 23: ...WELDING SYSTEM ELECTRICAL SCHEMATIC CR F1 115 220 VAC A 150 VAC 24 VAC 110 VAC A VM CB Cabinet Switch CR C1 7 5K 25W 50 50W 25K CR Gun Trigger Work CD Gun IPL 8 IPL10 IPL6 IPL2 IPL 5 IPL3 IPL 7 IPL1 I...

Page 24: ...NOTES 2001 MIDWEST FASTENERS INC CD 80 Stud Welder 23...

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