4
1. Slip caster assembly (28) through the receiver tube on the frame (1). Secure with 1” collar clamp, slip plastic cover over collar
clamp. Repeat for the other caster. Slip stand (31) into receiver on main frame and secure with 3/8” x 2 ¼” clevis pin (24) and
5/16” hairpin cotter (47). See Fig. 1
2.
Attach hitch (56) to rear of tractor as shown in hitch instructions. Hold frame (1) up to hitch (once installed on tractor) aligning the
horizontal receiver tubes up with 1” diameter holes in hitch arms, secure with 1” clevis pins and hairpin cotter clips. Set FD frame
(2) onto main frame (1). Align holes in FD-frame (2) with holes in main frame (1) as shown and loosely secure with 2-5/16” x 3/4”
bolts, flatwashers and whizlock nuts on the “T” side of FD-frame, and with 5/16” square bend u-bolt and whizlock nuts on the leg
of the FD-frame. Do not tighten. Repeat procedure for second FD-frame. Note: be sure and use the holes on FD-Frame illustrated
in Fig. 2 to secure them to the main frame. See Fig. 2
3.
Slip vertical upright (4) over leg in FD-frame (2) align the holes and loosely secure with 3/8” x 2 1/2” bolts flatwashers and
whizlock nuts. Note: eyebolt brackets on the upright should be positioned toward the containers. Do not tighten. See Fig. 3
4.
Set container holder (11) onto “T” side of FD-frame (2) and align holes. Slip Bushings (25) through the mount holes of both the
container holder (11) and the FD-frame (2) and secure with 5/16” x 1” bolt, 5/16” flatwashers and a 5/16” locknut. Tighten bolts
until the holder will support container in a tilted position. See Fig. 4
5.
Place containers (21) into container frames, rotate the handles to the inside of the vertical uprights. Spin 5/16” nut onto the eyebolt
(44) about half way. Slip eyebolt with nut through the hole in the bracket on the side of vertical upright (4) and secure with a 5/16”
whizlock nut. See Fig. 5
6.
Set top assembly on containers (21) with top support bracket capturing the vertical upright (4). Align 1/2” hole on top support to
1/2” hole on vertical upright (4). Secure molded top with 1/2" x 2 1/2" HHC’s and nylock nuts. Tighten until slight drag can be felt
when pivoting molded top. See fig. 6
7.
Pivot top up and attach springs (22) to eyebolts (44) and spring retainers on top support (12). Lower top assembly to operating
position and immediately slip clevis pin (24) thru locking pinhole on top support. Secure pin with 1/8" x 1" cotter key. Attach
container latch (20) to molded top with 1/4” x 1/2” truss head bolt and 1/4” whizlock nuts. Slip exhaust boot (15) into molded top
and secure with 1/4” x 3/4” bolts, 1/4” flatwashers and whizlock nuts. With molded top assembly setting flat on the containers and
latched, tighten all bolts left loose in earlier assemblies (vertical upright and FD-frame bolts). Once tightened rotate top up and
down a few times to see if proper alignment has been achieved. If proper alignment was not achieved loosen vertical upright and
FD-frame bolts and try again. See Fig. 7
8.
Bolt Engine ass’y to frame (3) with 5/16” x 1 1/4” bolts and 5/16” locknuts. Note: bolt the engine ass’y into the holes closest to the
end of the engine plate. Slip engine/frame assembly into receiver on main frame (1). Secure with 5/8” bent pin (34) and 1/2”
hairpin cotter (37). See Fig. 8
9.
Slip metal hose clamp (33) up onto bottom of exhaust hose (35) and slip both down over exhaust neck on blower housing. Slip
other end of exhaust hose (35) into exhaust boot (15) bolted into molded top assembly. Once achieved tighten bolts in metal hose
clamp securing exhaust hose to the blower housing, if installed properly the connector clip (54) on the top of the exhaust hose
should not have to be clipped to hold the hose into the exhaust boot on molded top unless unit is running (pressurized). Attach
discharge chute to tractor, slip intake hose (10) over inlet and secure with 8” band clamp (9). Cut hose to fit to discharge chute, slip
onto neck on discharge chute and secure with 8” band clamp. See Fig. 9
10.
Read engine operation instructions and service engine before starting.
Summary of Contents for Trac Vac 655-H
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