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Chapter 3: Out Of Vehicle Test

DSS-5000 

Out Of Vehicle 

Test

Use Out Of Vehicle Test to test and verify the 

condition of customer batteries that are out-

of-vehicle for possible return and/or warranty 

claim.

At any time during the test tap 

 to return to the previous 

screen or   to return to the Main Menu.
1. Connect the Tester Pod test clamps to the battery.
2. At the Main Menu, tap 

Out Of Vehicle Test

.  The Edit Bat-

tery Information screen is displayed.

 

Edit Battery Information

 93% 

Battery Application

 

Automotive

Battery Post

 

Top Post

Test Location

 

Top Post

Battery Type

 

Flooded

Battery Rating Units

 

CCA

Battery Rating

 

Enter rating...

Back

Reset

Continue

3. Enter the correct battery information for each field.

Battery 

Application

Automotive, Marine, Powersport, Group 
31, Commercial 4D/8D, Lawn and Garden

Battery Post

Top Post, Side Post, Dual Post

Test 

Location

Top Post, Side Post, Remote Post

Battery 

Type

Flooded, AGM (Absorbed Gas Mat), AGM 
Spiral, Gel, EFB

Battery 

Rating 

Units

CCA

Cold Cranking Amps: 
Battery current at 0 ºF 
(–17.8 ºC).

100 to 
3000

CA

Cranking Amps: Battery 
current at 32°F (0 ºC).

100 to 
3000

JIS

Japanese Industrial 
Standard: Usually 
printed on battery label.

26A17 to 
245H52

DIN(A) Deutsche Industrie-

Norm

100 to 
1000

SAE(A) European labeling of 

CCA

100 to 
3000

IEC(A)

International 
Electrotechnical 
Commission

100 to 
1000

EN(A)

Europa-Norm

100 to 
1700

EN2(A) Europa-Norm

100 to 
1700

Battery 

Rating

Enter the Battery Rating Units value.

4. Align the temperature sensor on the Controller over the

battery and tap 

Capture

. The test begins when the tem-

perature is successfully captured.

Battery Test Results

The test results are displayed on the Controller screen.

 

Test Results - Battery

 93% 

2005 Honda Civic 1HGEM225X5Lxxxxxx 

5/10/2017  2:54 PM

Good Battery

Cranking Result 

Good Battery

Reserve Result 

OK

Voltage 

12.72 V

Measured 

599 CCA

Rated 

575 CCA

Temperature: 

970

 F



Send Results

System Test

Done

 

Test Results - Battery

 93% 

2005 Honda Civic 1HGEM225X5Lxxxxxx 

5/10/2017  2:54 PM

Cranking Health

Rated: 575 CCA

 

Measured: 599 CCA

Battery meets or exceeds required standards. Test 

again in 90 days or at next service opportunity.

Send Results

Done

 

Test Results - Battery

 93% 

2005 Honda Civic 1HGEM225X5Lxxxxxx 

5/10/2017  2:54 PM

Reserve Health

OK

The battery has sufficient reserve capacity to provide 

power for the electronics systems in the vehicle.



Send Results

Done

Test Results - Battery Test Results

NOTE

: See Battery Test Results in Chapter 2: In Ve-

hicle Test for a full explanation of all possible test 

outcomes.

5. To send the test results to a configured printer tap 

Send

Results.  

Tap 

Email

 to send the results via email.  Tap

Done

 or   to return to the Main Menu.

Chapter 3: Out Of Vehicle Test

Summary of Contents for DSS-5000

Page 1: ...Guide DSS 5000 Battery Diagnostic Service System For testing 6 and 12 volt automotive 12 volt and 24 volt charging systems...

Page 2: ...iately with a mixture of water and baking soda Always wear proper safety glasses or face shield when working with or around batteries Keep hair hands and clothing as well as the analyzer cords and cab...

Page 3: ...or updating and servicing the Control ler when a WiFi network is not available Power Supply Connection Tester Pod Accessory Connector Optional For connecting an optional accessory ex Amp Clamp DMM Cab...

Page 4: ...er to a voltage source greater than 30 Vdc Connect the clamps to the tester the red clamp to the positive terminal and the black clamp to the negative terminal If you connect the clamps in the wrong p...

Page 5: ...hen select from one of the displayed detected networks To manually add a network tap the plus sign again Follow the on screen instructions to select the Network SSID Security and IP Settings Tap Next...

Page 6: ...le Test For testing out of vehicle customer batteries for possible return After New Battery Install For testing newly installed batteries in a vehicle Also includes vehicle electronics reset informati...

Page 7: ...7 8 9 0 W E R T Y U P A S D F G H J K L Z X C V B N M Back Next Thedisplayeddigitcounterwillcountupthealphanumeric characters as they are being entered on the keypad Yr Make Model Use the scrolling l...

Page 8: ...required standards Good Battery Unknown Reserve Battery meets or exceeds required standards Good Recharge Good Battery Battery is good but low on charge Fully charge the battery for optimal performan...

Page 9: ...8V 7 86V 11 61V Cranking Current 623 9A 0A Send Results Done Test Results Starter Test Test Results Starter Decision Action Cranking Normal The starter voltage is normal and the battery is fully charg...

Page 10: ...se or heavily corroded clean or replace the cable and retest HIGH OUTPUT Alternator voltage to the battery exceeds normal limits of a functioning regulator Check for loose and normal ground connection...

Page 11: ...ng of CCA 100 to 3000 IEC A International Electrotechnical Commission 100 to 1000 EN A Europa Norm 100 to 1700 EN2 A Europa Norm 100 to 1700 Battery Rating Enter the Battery Rating Units value 4 Align...

Page 12: ...el Use the scrolling lists to select the manufacture date manufacturer and vehicle model Once entered a list of matching previously tested vehicles is displayed Search Library 93 Vehicle Year 3 vehicl...

Page 13: ...ttery meets or exceeds required standards Test again in 90 days or at next service opportunity Send Results System Test Done Test Results Battery 93 2005 Honda Civic 1HGEM225X5Lxxxxxx 4 10 2017 2 54 P...

Page 14: ...If no Amp Clamp is being used begin the System Test at Step 4 2 Tap Continue to zero out the clamp or Skip if the Amp Clamp is not being used 3 With the engine and electrical loads off place the Amp...

Page 15: ...when engine is running Check all alternator connections including to the battery Clean or replace if necessary and retest If the belts and connections are in good working condition replace alternator...

Page 16: ...meter measures voltage between two points in a circuit The voltmeter is connected in parallel with the circuit AC Volt Meter 93 0 17 V AC 1 Connect the DMM test lead to the accessories port on the Dia...

Page 17: ...ange and display the measurement 5 When finished press END 6 Tap Back to return to the Digital Multimeter screen Diode Drop The diode test measures the voltage drop across components such as diodes Di...

Page 18: ...0 05 2 120 Vrms Vac 0 24 Vac rms 0 01 Vac 0 1 3 120 Vrms Adc 0 70 A 0 01 A 3 of reading 1A 1000 Arms 0 700 A 0 1 A 3 of reading 1A 1000 Arms Aac 0 70 A 0 01 A 3 of reading 1A 1000 Arms 0 700 A 0 1A 3...

Page 19: ...Failed Replace Battery Aborted Badcell Short Replace Invalid Test Remote Post Aborted 24V Side Post Out Of Balance Totals By Test Type Displays test totals by test type HD Battery Pack Test After New...

Page 20: ...include non critical Notifications Unread Critical Messages Read Critical Messages 1 Tap Messages on the Main Menu screen Messages 93 Critical 1 2 BMIS Authentication failed Check login credentials A...

Page 21: ...WiFi Self Diagnostics WiFi Printer Self Diagnostics CVG Self Diagnostics Tester Pod Self Diagnostics Display Self Diagnostics Touchscreen Self Diagnostics WiFi Self Diagnostics Tests connectivity to t...

Page 22: ...tup function detects and displays a list of connected and available WiFi and Bluetooth printers NOTE WiFi network communication must be suc cessfully established before a printer or printers can be de...

Page 23: ...il sever settings 2 Tap to enter or modify existing server settings includ ing Host Port Login Password SMTP Authorization En able TLS and From Email Address information 3 Tap to clear all server sett...

Page 24: ...Log into a BMIS account Shop Information Admin Only Access default Shop Information including Store Name address and phone number Also access battery test defaults including rating temperature units a...

Page 25: ...d Add Tester Pod 1 Tap to add a device 2 Move the device to be linked within 30 feet of the Control ler turn on the device then tap 3 A list of detected devices is displayed Tap next to the desired de...

Page 26: ...nostic Device Version CVG 2 Device Version No Device Configured OS Version Factory Preset Use this function to return the tool to the original as built configuration including all history and test set...

Page 27: ...ation Single Battery or Dual Batteries Battery Application Automotive Marine Powersport Group 31 Commercial 4D 8D Lawn and Garden Battery Post Top Post Side Post Dual Post Test Location Top Post Side...

Page 28: ...era Hold Steady Hold Controller steady when scanning the VIN barcode This allows the user to clearly see the bar code and allows the camera to focus on it Acquire VIN 93 Flashlight Fill the viewfinder...

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