background image

5.

If it is necessary to add or remove conveyor links to
achieve the correct tension, OR if it is necessary to
reverse the conveyor belt for correct orientation, the belt
will need to be removed from the conveyor frame. If this
is necessary, perform the following procedure:

• Remove the conveyor assembly from the oven and

place it flat on the floor.

• Remove the master links using long-nose pliers. Then,

roll up the belt along the length of the conveyor frame.

• Add or remove belt links as necessary to achieve the

correct belt tension.

• Replace the belt on the conveyor frame. Check that the

conveyor belt links are oriented as shown in Figure 2-15,
and that the smooth side of the conveyor belt faces UP.

• Connect the inside master links. Check that the links are

oriented as shown in Figure 2-15.

• Connect the outside master links. Note that the outside

master links each have an open hook on one side. This
hook aligns with the hooks along the sides of the other
conveyor links. See Figure 2-15.

• Replace the conveyor into the oven.

Figure 2-15.  Conveyor and Master Link orientation

E.

Final Assembly

1.

Install the crumb trays underneath the conveyor as shown
in Figure 2-16.

CONVEYOR BELT REVERSAL

Conveyor belt reversal consists of three steps:

1.

Physically reversing the conveyor belt.

2.

Resetting direction jumper on the conveyor control board.

3.

Switching the photo detector.

REVERSING THE CONVEYOR BELT

Remove the conveyor from the oven and find the master link
location. Remove master links and remove the belt from the
conveyor frame. Reassemble the belt back onto the frame (in
the reverse direction) and reinstall the master links. Replace the
conveyor assembly in the oven.

RESETTING DIRECTION JUMPER

Locate Jumper P1 on the conveyor control board. Move jumper
from terminals 1 and 2, and replace onto terminals 2 and 3.

CAUTION:

Shock hazard in compartments electrical filters

are electrically alive.

SWITCHING PHOTO DETECTOR

CAUTION:

Disconnect Power Before Switching Photo eye.

Remove the three screws securing the access door to the unit.
Open the access door and disconnect the connector fitting to
the photo eye assembly. Remove the two screws securing the
photo eye assembly to the control box. Remove the four nuts
securing the photo eye to the housing. Rotate the photo eye 180
degrees and resecure the photo eye with the four nuts.

On the opposite control box, remove the two screws holding the
cover where the photo eye assembly will be positioned. Secure
the photo eye assembly in position with the two screws. Place
the photo eye cover on the opposite control box, where the
photo eye assembly was removed, and secure the two screws.
Secure the access door with the three screws.

Remove the three screws securing the access door on the
opposite side. Open the access door, where the photo eye is
now positioned, and connect the photo eye connector fitting.
Secure the access door with the three screws.

Apply power to the unit. Adjust the photo eye height by loosen-
ing the two screws securing the photo eye assembly and sliding
the photo eye assembly either up or down, such that the beam
is approximately 1/4 inch above the belt.

Note:

This is MUCH easier in reduced light.

Replace all covers.

Direction

of travel

CORRECT

master link

position

Incorrect

master link

position

16

Figure 2-16.  Crumb Trays

Crumb tray

insertion

Summary of Contents for PS840E

Page 1: ...leby Marshall Inc All rights reserved Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 847 741 3300 FAX 847 741 4406 PS840 Series Electric Ovens P N 60253 November 18 2008 Rev B PS...

Page 2: ...ing any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer of all warranty and liability NOTICE Middleby Marshall Manufacturer reserves the right to change...

Page 3: ...ALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE The foregoing shall be Seller s sole and exclusive obligation and Buyer s sole and exclusive remedy for a...

Page 4: ...Stacking 13 C Restraint Cable Installation 14 D Conveyor Installation 15 E Standoff Installation 15 V FINAL ASSEMBLY 16 VI ELECTRICAL SUPPLY 17 Connection 17 UTILITY ROUGH IN DIMENSIONS AND POSITIONI...

Page 5: ...ment F Window Allows the user to access food products inside the baking chamber G Machinery Compartment Access Panel Allows access to the oven s interior and control components No user serviceable par...

Page 6: ...kW hr 92 128 BTU 23 216 kcal Maximum Operation Temperature 600 F 315 C Air Blowers Two Blowers at 1900 RPM Warmup Time 15 min SERIES PS840 ELECTRICAL SPECIFICATIONS Main Blower Control Circuit Phase F...

Page 7: ...ion contact your local Authorized Service Agent NOTE There must be adequate clearance between the oven and combustible construction Clearance must also be provided for servicing and for proper operati...

Page 8: ...M 5 1 51054 ASSY HANDLE DOOR Figure 2 1A PS840 Series Electric Oven Installation Parts 4 PS840 24 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENT PS840 PS840 PS840 PS840 Electric Oven Single Oven Double...

Page 9: ...N59725 P N59726 PS840 Single Electric Oven 1 1 PS840 Double Electric Oven 2 1 PS840 Triple Electric Oven 3 1 1 2 3 5 4 PARTS LIST FOR SERIES PS840 ELECTRIC OVEN INSTALLATION KIT P N 49810 0009 Two req...

Page 10: ...26 COMPLETE BASE WELDMENT 2 4 37900 0024 TOP PLATE LEG WELDMENT 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 2000531 3 8 16 1 HEX SCREW SST 6 32 21416 0...

Page 11: ...87 COMPLETE BASE WELDMENT 2 4 37900 0024 TOP PLATE LEG WELDMENT 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 2000531 3 8 16 1 HEX SCREW SST 6 32 21416 0...

Page 12: ...6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 61125 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2S15 SCR MS STR TR...

Page 13: ...6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 59560 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2S15 SCR MS STR TR...

Page 14: ...PLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK WASHER 14 2 5967...

Page 15: ...PLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK WASHER 14 2 5967...

Page 16: ...trimental effects can result from extreme seasonal hot and cold tempera tures from the outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber P...

Page 17: ...s supplied in the Installation Kit The locking casters should be installed at the FRONT of the oven The non locking casters should be installed at the REAR of the oven 4 Install the lower oven cavity...

Page 18: ...install the top oven cavity 3 Install the top panel using the screws included in the base pad kit as shown in Figure 2 10 Figure 2 9 Stacking Figure 2 10 Top panel installation C Restraint Cable Insta...

Page 19: ...2 3 feet 0 6 1 0m with your fingers The drive and idler shafts must rotate smoothly and the belt must move freely without rubbing on the inside of the oven 4 Check the tension of the conveyor belt as...

Page 20: ...ack onto the frame in thereversedirection andreinstallthemasterlinks Replacethe conveyor assembly in the oven RESETTING DIRECTION JUMPER Locate Jumper P1 on the conveyor control board Move jumper from...

Page 21: ...FOR ELECTRICALLY HEATED OVENS Power requirements for electrically heated ovens are usually 208 240VAC 3 phase 4 wire 3 hot 1 ground although ovens built for export can have power requirements of 380V...

Page 22: ...t 3 pole 4 wire system per oven 3 hot 1 grd Do NOT use conduit for ground or EXPORT 380V elements 3 Ph 41 Amp draw 50 60 Hz 208 240V control circuit and main blower motor 4 pole 5 wire system per oven...

Page 23: ...d displays the conveyor bake time Dual belt ovens have two displays single units have one A Main On Off Button B Conveyor Time Setting C Temperature Control Display E Energy Level Indicators E Energy...

Page 24: ...ure Indicates current average tem perature of the left side of the oven NOTE Right to Left temperature settings should not exceed a differential of 20 F 3 Right Set point temperature Pressing on this...

Page 25: ...to do this will eventually shut down the oven due to excessive temperature High Control Compartment Temperature The computer has detected a problem with either the main or burner blowers This should...

Page 26: ...l shock exists in this oven Switch off and lockout tagout the electric supply BEFORE beginning to disassemble clean or service any oven Never disassemble or clean an oven with the BLOWER switch or any...

Page 27: ...4 3 AS EACH FINGERISDISASSEMBLED WRITETHE LOCATIONCODE FORTHEFINGERONALLTHREEOFITSPIECES Thiswill help you in correctly reassembling the air fingers CAUTION Incorrectreassemblyoftheairfingerswillchan...

Page 28: ...set screw on both of the conveyor drive sprockets Then remove the sprockets from the shaft 11 Check the conveyor configuration as follows High speed conveyors are equipped with large flange bearings a...

Page 29: ...is reached then tighten the bolts Figure 4 7 Rear panel access Remove eight 8 screws to remove rear panel Blower belt Bearings 2 total Blower motor Loosen four 4 screws to adjust motor position and b...

Page 30: ...KWALL 9 1 97525 COOLING FAN CONTROL COMPARTMENT 10 1 60598 AIR SWITCH 11 2 44914 CONTROLLER POWER 208V 240V 12 2 44568 CONTROLLER POWER 380V 480V 13 1 60750 HEATER 208V 27 0 kW 14 1 60751 HEATER 240V...

Page 31: ...ection 4 procedure or call your Middleby Marshall Service Agency PROBLEM OVEN BLOWER AND CONVEYOR OPERATE YET THE OVEN IS NOT HEATING Start the oven again If the oven still does not heat call your Mid...

Page 32: ...SECTION 6 WIRING DIAGRAM Middleby Marshall Model Number E208 240 Volt 50 60 Hz 3 Phase 28 60739 Rev F...

Page 33: ...29 Middleby Marshall Model Number E380 480 Volt 50 60 Hz 3 Phase 60741 Rev F...

Page 34: ...30 NOTES...

Page 35: ...njury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTICE During the warranty period ALL parts replacement and servici...

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