MicroE Systems Mercury 1000 Installation Manual And Reference Manual Download Page 2

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MicroE Systems was founded to advance encoder technology to
a level never before achieved. Our objective was to design encoder
systems that would be small enough to fit into densely packed OEM
equipment designs, affordable enough for cost-sensitive applications
and easy enough to enable installation, setup and alignment by
assemblers with little training. We are pleased to say that all of
these goals have been realized with the introduction of the Mercury
family of encoders.

Sensor shown

actual size

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Covered by the following patents: US 5,991,249; EP 895,239; JP 3,025,237; US
6,897,435; and EP 1,451,933. Additional patents and patents pending may apply.

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Follow standard ESD precautions. Turn power off before connecting the sensor.
Do not touch the electrical pins without static protection such as a grounded
wrist strap.

Do not touch the glass scale unless you are wearing talc-free gloves or finger

cots. Please read this installation manual for full instructions.

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This product is sold solely for use as a component (or replacement) in an electronic product; therefore it is not
required to, and does not comply with, 21 CFR 1040.10 and 1040.11 which pertain to complete laser
products. The manufacturer of the complete system-level electronic product is responsible for complying with 21
CFR 1040.10 and 1040.11 and for providing the user with all necessary safety warnings and information.

MicroE encoders contain an infrared laser diode or diodes. Emitted invisible laser radiation levels have been
measured to be within the CDRH Class 1 range, which is not considered hazardous; however, to minimize
exposure to the diverging beam, the encoder sensor should be installed in its operational configuration in close
proximity to the encoder scale before power is applied.

• Invisible laser radiation; wavelength: 850 nm
• Max power 2.4 mW CW (4.8 mW CW for Mercury II™)
• CAUTION – The use of optical instruments with this product will increase eye hazard.  DO NOT VIEW

DIRECTLY WITH OPTICAL INSTRUMENTS (MICROSCOPES, EYE LOUPES OR MAGNIFIERS).

• All maintenance procedures such as cleaning must be performed with the MicroE encoder turned off.
• Do not insert any reflective surface into the beam path when the encoder is powered.
• Do not attempt to service the MicroE encoder.

INVISIBLE LASER RADIATION 

DO NOT VIEW DIRECTLY WITH OPTICAL 

INSTRUMENTS 

(MICROSCOPES, EYE LOUPES OR 

MAGNIFIERS) 

Summary of Contents for Mercury 1000

Page 1: ...A An na al lo og g O Ou ut tp pu ut t E En nc co od de er r S Sy ys st te em m I In ns st ta al ll la at ti io on n M Ma an nu ua al l a an nd d R Re ef fe er re en nc ce e G Gu ui id de e Manual No I...

Page 2: ...This product is sold solely for use as a component or replacement in an electronic product therefore it is not required to and does not comply with 21 CFR 1040 10 and 1040 11 which pertain to complete...

Page 3: ...ring the Index Calibration Linear 5 Encoder System Mounting Rotary 6 Encoder System Alignment Rotary 7 Establishing an Index Rotary 7 Centering the Index Calibration Rotary 7 REFERENCE SECTION Install...

Page 4: ...3 Double shielded cable Center index mark Typical user supplied sensor mounting bracket S Sy ys st te em m V Vi ie ew w Shown with linear scale 15 pin standard D sub connector Sensor Linear glass scal...

Page 5: ...rotary scale 15 pin standard D sub connector E Ex xp pa an nd de ed d V Vi ie ew w Rotary scale Mounting hole 2 Double shielded cable Index mark Top reflective rotary scale Rotary glass scale sensor P...

Page 6: ...e sure the source power is off before connecting the SmartPrecisionTM Alignment Tool Connect the M1000 to the SmartPrecisionTM Alignment Tool 3 Page 4 To M1000 encoder To Power Supply 4 Connect the Al...

Page 7: ...ns Page 5 I IM MP PO OR RT TA AN NT T O OU UT TP PU UT T C CA AL LI IB BR RA AT TI IO ON N P PR RO OC CE ED DU UR RE E This procedure must be completed for proper system operation each time the sensor...

Page 8: ...o the SmartPrecisionTM Alignment Tool 2 4 Connect the Alignment Tool to the Computer Interface Adapter Install the sensor on your mounting surface referencing the appropriate datum surface as shown on...

Page 9: ...wly move the sensor by allowing it to slide on the mounting surface until the green LED is illuminated Optimal alignment will be displayed as a Bright Green LED I IM MP PO OR RT TA AN NT T Confirm tha...

Page 10: ...ean and dry Optionally scale clamps may be used to secure the scale while the adhesive cures Avoid damage to the top surface Side view showing optional scale clamps and scale Space clamps every 75mm o...

Page 11: ...s below Note For best performance isolate the encoder outer shield from motor cable shields and separate the encoder cable as far possible from motor cables Sensor mounted to a surface that is grounde...

Page 12: ...follows Shield Termination The customer s cable shield should be in 360 contact with the connector shroud and the connector shell to provide complete shielding The connector shell should be metal with...

Page 13: ...d over the scale Refer to appropriate the interface drawing Check that the scale is firmly mounted and can t jiggle or move in other than the intended direction Make sure that the scale is clean over...

Page 14: ...2008 MicroE Systems Contacting MicroE Systems Thank you for purchasing a MicroE Systems product You should expect the highest level of quality and support from MicroE If you want to download the Merc...

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