MicroE Systems Mercury 1000 Installation Manual And Reference Manual Download Page 13

Troubleshooting

Problem

The Power/Calibration indicator will not come on.

Solution

•  Make sure the M1000 15-pin D connector is fully seated and connected.
•  Confirm that +5 Volts DC is being applied to pin 12 on the M1000 15-pin D connector and that pin 13 is connected to ground.

Problem

Can't get the SmartPrecision

TM  

Alignment Tool "Signal" LEDs better than red or yellow; or the green, “ green” indicator doesn't

stay illuminated over the full length of the scale.

Solution

•  Verify that the sensor has been aligned to the scale and that the mounting screws are tight. Check the dimensions for the mechanical 

mounting holes (and clamps if any) to make sure that the sensor is correctly located over the scale. Refer to appropriate the interface 
drawing.

•  Check that the scale is firmly mounted and can't jiggle or move in other than the intended direction.
•  Make sure that the scale is clean over its entire length or circumference.

Problem

The green Power/Calibration indicator is flashing unexpectedly.

Solution

•  Part of the normal setup procedure is to activate the SmartPrecision

TM

Alignment Tool calibration process by pressing the recessed button on 

the  SmartPrecision

TM

Alignment Tool connector body. The Power/Calibration indicator will flash until calibration is complete.

General Particle Removal

Blow off the contamination with nitrogen, clean air,
or a similar gas. 

Page 11

Contamination Removal

Use a lint-free cleanroom wipe or 
cotton swab dampened with isopropyl
alcohol or acetone only to wipe the
surface clean. Handle the scale by the
edges. Do not scrub the scale.  

Summary of Contents for Mercury 1000

Page 1: ...A An na al lo og g O Ou ut tp pu ut t E En nc co od de er r S Sy ys st te em m I In ns st ta al ll la at ti io on n M Ma an nu ua al l a an nd d R Re ef fe er re en nc ce e G Gu ui id de e Manual No I...

Page 2: ...This product is sold solely for use as a component or replacement in an electronic product therefore it is not required to and does not comply with 21 CFR 1040 10 and 1040 11 which pertain to complete...

Page 3: ...ring the Index Calibration Linear 5 Encoder System Mounting Rotary 6 Encoder System Alignment Rotary 7 Establishing an Index Rotary 7 Centering the Index Calibration Rotary 7 REFERENCE SECTION Install...

Page 4: ...3 Double shielded cable Center index mark Typical user supplied sensor mounting bracket S Sy ys st te em m V Vi ie ew w Shown with linear scale 15 pin standard D sub connector Sensor Linear glass scal...

Page 5: ...rotary scale 15 pin standard D sub connector E Ex xp pa an nd de ed d V Vi ie ew w Rotary scale Mounting hole 2 Double shielded cable Index mark Top reflective rotary scale Rotary glass scale sensor P...

Page 6: ...e sure the source power is off before connecting the SmartPrecisionTM Alignment Tool Connect the M1000 to the SmartPrecisionTM Alignment Tool 3 Page 4 To M1000 encoder To Power Supply 4 Connect the Al...

Page 7: ...ns Page 5 I IM MP PO OR RT TA AN NT T O OU UT TP PU UT T C CA AL LI IB BR RA AT TI IO ON N P PR RO OC CE ED DU UR RE E This procedure must be completed for proper system operation each time the sensor...

Page 8: ...o the SmartPrecisionTM Alignment Tool 2 4 Connect the Alignment Tool to the Computer Interface Adapter Install the sensor on your mounting surface referencing the appropriate datum surface as shown on...

Page 9: ...wly move the sensor by allowing it to slide on the mounting surface until the green LED is illuminated Optimal alignment will be displayed as a Bright Green LED I IM MP PO OR RT TA AN NT T Confirm tha...

Page 10: ...ean and dry Optionally scale clamps may be used to secure the scale while the adhesive cures Avoid damage to the top surface Side view showing optional scale clamps and scale Space clamps every 75mm o...

Page 11: ...s below Note For best performance isolate the encoder outer shield from motor cable shields and separate the encoder cable as far possible from motor cables Sensor mounted to a surface that is grounde...

Page 12: ...follows Shield Termination The customer s cable shield should be in 360 contact with the connector shroud and the connector shell to provide complete shielding The connector shell should be metal with...

Page 13: ...d over the scale Refer to appropriate the interface drawing Check that the scale is firmly mounted and can t jiggle or move in other than the intended direction Make sure that the scale is clean over...

Page 14: ...2008 MicroE Systems Contacting MicroE Systems Thank you for purchasing a MicroE Systems product You should expect the highest level of quality and support from MicroE If you want to download the Merc...

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