Microdyn Nadir MICRODYN BIO-CEL XS-1 Manual Download Page 2

Table of Contents 

 

 

2 | 24 

 

MICRODYN BIO-CEL XS-1 Pilot Plant Manual //  Revision: A // Date: Jul. 25, 2018 

 

Table of Contents 

1

 

About this Document ............................................................................................... 4

 

2

 

Safety & Warning ...................................................................................................... 5

 

 

Safety Guidelines ....................................................................................................... 5

 

 

DOs 

& DON’Ts ........................................................................................................... 6

 

 

General Operational Safety ........................................................................................ 7

 

 

Interim Storage ........................................................................................................... 7

 

 

Transport & Handling .................................................................................................. 8

 

 

Modifications .............................................................................................................. 9

 

 

Commissioning ........................................................................................................... 9

 

 

Operation ................................................................................................................... 9

 

 

Cleaning & Storage Chemicals ................................................................................... 9

 

3

 

Product Description MICRODYN BIO-CEL

®

 XS-1 .................................................. 10

 

 

Membrane ................................................................................................................ 10

 

 

Laminate .................................................................................................................. 10

 

 

Module ..................................................................................................................... 11

 

4

 

MICRODYN BIO-CEL

®

 XS-1 Pilot Plant .................................................................. 12

 

 

Equipment ................................................................................................................ 12

 

 

Functional Description .............................................................................................. 13

 

 

Connections and Interfaces ...................................................................................... 14

 

4.3.1

 

Waste water/ sludge supply .......................................................................... 14

 

4.3.2

 

Clean water supply ....................................................................................... 14

 

4.3.3

 

Permeate discharge ..................................................................................... 14

 

4.3.4

 

Filtration tank overflow ................................................................................. 14

 

4.3.5

 

Surplus sludge ............................................................................................. 14

 

4.3.6

 

Power supply/emergency shutdown ............................................................. 14

 

5

 

Installation .............................................................................................................. 15

 

6

 

Commissioning ...................................................................................................... 16

 

 

Start-up .................................................................................................................... 16

 

 

Start-up with clean water .......................................................................................... 16

 

 

Start-up with aerated sludge ..................................................................................... 16

 

7

 

Operation ................................................................................................................ 17

 

 

Operational Sequence and PLC Settings .................................................................. 17

 

 

Cleaning ................................................................................................................... 22

 

8

 

Shut-Down and Transport ...................................................................................... 24

 

 

 

 

 

 

 

 

 

Summary of Contents for MICRODYN BIO-CEL XS-1

Page 1: ...om www microdyn nadir com en www microdyn nadir com trisep China Office MICRODYN NADIR Xiamen Co Ltd No 66 Jinting North Road Xinglin Xiamen China 361022 infochina microdyn nadir com Singapore Office...

Page 2: ...N BIO CEL XS 1 10 Membrane 10 Laminate 10 Module 11 4 MICRODYN BIO CEL XS 1 Pilot Plant 12 Equipment 12 Functional Description 13 Connections and Interfaces 14 4 3 1 Waste water sludge supply 14 4 3 2...

Page 3: ...of the pilot plant 15 Figure 6 Control Panel Overview 19 Figure 7 Control Panel Plant 19 Figure 8 Control Panel System Control 20 Figure 9 Control Panel Parameters 1 20 Figure 10 Control Panel Parame...

Page 4: ...irectly and indirectly with objects or persons if these defects are attributed to improper handling or to not complying with safety and operating conditions as mentioned in this manual respectively Th...

Page 5: ...result in death serious injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation If not avoided may result in injury or equipment damage DANGER PRESSURIZED DEVICE Imprope...

Page 6: ...mendations for operation and maintenance DO Wear the appropriate personnel protective equipment DO Routinely inspect for wear and tear on equipment and perform maintenance when necessary DO Monitor th...

Page 7: ...ing and storage are given in Chapter 8 Caution INSTALL THE MEMBRANE MODULE INTO THE TANK DIRECTLY PRIOR TO WATER COMMISSIONING Symbol Instruction Do not place the product under direct sunlight Do not...

Page 8: ...ring transport assembly and installation Do not separate the membrane sheets if they are attached to each other Do not damage the outer packaging at the top of the product with knives or sharp tools T...

Page 9: ...of these devices for handling instructions The membrane is preserved and after the preservative is washed out the membrane module should be kept wet at all times to prevent irreversible damage from dr...

Page 10: ...rane is characterized by an excellent chemical and mechanical durability It is also hydrophilic which allows high flows with a low fouling potential Table 1 NADIR UP150 properties Material Nominal por...

Page 11: ...tegrated in this module and is located at the base of the module The air is required in order to generate a small amount of cross flow in the module and on the membrane surface in order to be able to...

Page 12: ...pilot plant Equipment The equipment installed in the pilot plant is listed below The specifications are equal to the specifications in the P ID Figure 5 P ID of the pilot plant Table 3 Overview of eq...

Page 13: ...filtration tank it is flowing through a 1mm bar screen to remove any coarse materials optional The filtration tank is a round tank with an inner diamerter of 75cm and houses the membrane module It is...

Page 14: ...e leaser operator will use his own pump or feed supply e g by means of controlling the valve via level differences The feed pipe from the feed source to the connector at the pilot plant is supplied by...

Page 15: ...igure 3 shows a possible setup for system integration of the BIO CEL XS 1 pilot plant The following works needed to be performed before commissioning date 1 All tanks which are intended to be used for...

Page 16: ...ion see instruction manual for the plant control a Check the pump performance never run pump with closed V7 and or V9 b Check the blower performance adjust V10 and V11 in a way to achieve 5 6 Nm3 h ai...

Page 17: ...lowable pressure during backwashing is limited to avoid membrane damage An accumulation of air bubbles in the permeate line due to outgassing can occcur especially during high transmembrane pressures...

Page 18: ...ification DN Denitrification with intermittent aeration for sludge mixing TDN 0 99 min TDN 30 min Intervall between the aeration times Blower off TDN DELAY 0 99 min TDN DELAY 10 min Aeration for sludg...

Page 19: ...19 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 6 Control Panel Overview Figure 7 Control Panel Plant...

Page 20: ...20 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 8 Control Panel System Control Figure 9 Control Panel Parameters 1...

Page 21: ...21 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 10 Control Panel Parameters 2 Figure 11 Control Panel Chart...

Page 22: ...irectly into the backwash flow of the permeate pipe The MICRODYN BIO CEL XS 1 pilot plant has no automatic cleaning integrated cleaning needs to be done manually The frequency of cleaning depends on s...

Page 23: ...ry cleaning is usu ally performed 1 2 times per year and with higher shemnical concentrations The cleaning solu tion must be prepared in an external tank and pumped to the cleaned filtration tank The...

Page 24: ...he pilot plant 3 Drain the filtration tank and dispose of the sludge through proper channels 4 Rinse and clean all tanks and pipes with permeate water 5 Stabilize the module with a preservative soluti...

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