MICRO-EPSILON WireSensor Series Operating Instructions Manual Download Page 18 | Manualshive

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Page 18

Installation and Assembly

wireSENSOR, WPS MK60-M / MK88-M

Coupler ROTEX GS ID 6
(+0.012) with grub screw-
elastomer coupler element

3 x 2.5 x 8 EcoSyn screw ISO 4042

3 x M4 screw DIN7985
serrated lock washer

Servo flange /
synchro flange
adapter

Rotary encoder with servo
flange / synchro flange

Fig. 5 Mounting of adapter flange and encoder, WPS-xxxx-MK88-M

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Summary of Contents for WireSensor Series

Page 1: ...WPS 2400 MK60 M WPS 2300 MK88 M WPS 3500 MK88 M WPS 5000 MK88 M Operating Instructions wireSENSOR WPS Draw wire mechanics...

Page 2: ...ements of the EC Machinery Directive including modifications to it applicable at the time of this declaration based on its design and construction and in the version put on the market by us to the ext...

Page 3: ...ces with respect to the restriction of hazardous substances We also declare that the special technical documentation for this partially completed machine has been created in accordance with Annex VII...

Page 4: ...wireSENSOR WPS MK60 M MK88 M...

Page 5: ...ure 10 2 3 Technical Data 11 2 3 1 MK60 11 2 3 2 MK88 12 3 Delivery 13 3 1 Unpacking Included in Delivery 13 3 2 Storage 13 4 Installation and Assembly 14 4 1 Precautionary Measures 14 4 2 Sensor Moun...

Page 6: ...wireSENSOR WPS MK60 M MK88 M...

Page 7: ...ded Indicates a user action i Indicates a tip for users 1 2 Warnings Do not open the sensor housing Risk of injury from pre tensioned spring motor Do not let the measuring wire rewind without control...

Page 8: ...s or moving machine components The sensors must only be operated within the limits specified in the technical data see Chap 2 Draw wire sensors must be used in such a way that no persons are endangere...

Page 9: ...asuring wire over the specified measuring range This may lead to damage of the measu ring wire and also to uncontrollable snapping of the measuring wire Risk of injury Make sure the sensor is not held...

Page 10: ...is wound onto a drum with the aid of a long life spring motor The winding drum is coupled axially with an encoder Fig 1 Draw wire displacement sensor with potentiometer 2 2 Structure The draw wire pri...

Page 11: ...mm Temperature range Operation 40 C 85 C 40 F 185 F Storage 40 C 85 C 40 F 185 F Material Housing Plastic PBT GF 20 Draw wire Polyamide coated 0 45 mm Wire mounting Wire clip Sensor mounting Mounting...

Page 12: ...Typ repeatability 1 mm 3 mm 8 mm Temperature range Operation 40 C 85 C 40 F 185 F Storage 40 C 85 C 40 F 185 F Material Housing Plastic PA 6 GF 30 Draw wire Polyamide coated stainless steel 0 45 mm Wi...

Page 13: ...unpacking If there is damage or parts are missing immediately contact the manufacturer or supplier i The transport lock for the measuring wire may only be removed directly before installation and only...

Page 14: ...to the following table Model Screws Mounting clamp WPS 2400 MK60 3 x M3 no WPS 2300 MK88 3 x M4 yes WPS 3500 MK88 3 x M4 yes WPS 5000 MK88 3 x M4 yes The sensor does not have to be oriented in a speci...

Page 15: ...r 1 2 0 3x 3 6 14 dia M ounting holes 16 63 0 5 019 56 8 2 23 4 0 1 0 50 05 0 35 1 38 dia 6 H7 24 dia 12 0047 0 27 1 06 1 97 dia 002 0 16 004 0 Fig 2 Dimensional drawing WPS 2400 MK60 M dimensions in...

Page 16: ...100 3 94 88 3 46 141 3 5 56 89 8 3 54 8 31 dia 3 x 4 3 a ft e r 1 2 0 1 7 d ia 3x 4 2 16 dia 42 0 1 A A 6 H7 012 0 2 04 dia 0 02 1 97 dia 02 0 35 1 38 dia 16 004 0 Fig 3 Dimensional drawing WPS xxxx M...

Page 17: ...upplied hexagon socket screw Press the supplied cap into the opening in the adapter flange housing i Make sure that the encoder shaft is not rotated during installation Follow the installation instruc...

Page 18: ...GS ID 6 0 012 with grub screw elastomer coupler element 3 x 2 5 x 8 EcoSyn screw ISO 4042 3 x M4 screw DIN7985 serrated lock washer Servo flange synchro flange adapter Rotary encoder with servo flange...

Page 19: ...uide the measuring wire vertically out of the sensor housing Misalignment is only permissible up to 3 degrees Dragging of the measuring wire on the inlet hole or other objects leads to damage and or b...

Page 20: ...g size Models with a multi layer double layer winding provide reduced measurement accuracy at the start of the measuring range which is why they are primarily recommended as wire pre extension The sen...

Page 21: ...device is returned to MICRO EPSILON with shipping costs prepaid Any damage that is caused by improper handling the use of force or by repairs or modifications by third parties is not covered by the li...

Page 22: ...us the affected parts for repair or exchange If the cause of a fault cannot be clearly identified please send the entire measuring system to MICRO EPSILON MESSTECHNIK GmbH Co KG K nigbacher Str 15 94...

Page 23: ...see Fig 9 WE xxxx CLIP Wire extension with wire clip and eyelet see Fig 10 wire length in millimeters for xxxx max 10 000 mm 33 ft 8 5 33 WS 10 6 24 12 47 40 1 57 8 3 33 55 2 17 25 98 6 5 26 WS3 DIN91...

Page 24: ...Page 24 wireSENSOR WPS MK60 M MK88 M 21 dia 0 83 8 31 4 16 30 1 18 26 1 02 11 43 14 55 4 3 dia 017 4 16 20 79 Fig 9 Guide pulley TR3 WDS with mounting socket dimensions in mm inches not to scale...

Page 25: ...M MK88 M 9 5 37 1 04 9 35 Ring thickness 2 mm 51 18 71 3 dia 0 12 xxxx mm 1 10 mm Min length 120 4 72 0 45 dia 0 02 40 1 57 25 98 7 5 dia 0 30 4 dia 0 16 Fig 10 Wire extension WE xxxx CLIP dimensions...

Page 26: ...N MESSTECHNIK GmbH Co KG K nigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751403 A021089HDR X9751403 A02 MICRO EPSILON...

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