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Page 36

Operation

optoCONTROL CLS1000

5.4.3.7  PPT / PeakToPeak Teach-in

In PeakToPeak teach-in mode (

PPT

), the optoCONTROL CLS1000 controller is placed in a recording mode that enables 

automatic teach-in. After the recording mode ends, a switching point is calculated between the minimum and maximum 
measurement values. The mode can be used for running (cyclical) processes, such as detection of saw tooth sheets, 
turbine blades and gaps.
During this process, measurement values are recorded in a certain period of time specified or required by the user (rec-
ommended: at least one cycle). 

  Activate the 

SET

 key to activate 

PPT

 teach-in mode, which enables automatic teach-in. 

  Allow the recording to run during the desired timeframe.
  End the measurement by pressing the 

SET

 key again. 

The 3 bars flash during the recording.
The sensor/controller automatically detects the positive (

high

) and negative (

low

) peak values. The sensor/controller 

uses this to increase the amplification until approx. 80 % of EMR (end of measuring range = 4095) is reached.
In this measuring range, the 

high

 and 

low

 values continue to be recorded and the peak values are stored in a data 

field (array) and averaged after the measurement has ended. The switching value is then set approx. in the middle of the 

high

 and 

low

 values.

5.4.3.8  2PT / 2Point Teach-in

In 2Point teach-in mode (

2PT

), the controller is taught-in on two different targets or surfaces so that they can be differen-

tiated.
For this purpose, first the target with the higher reflection (e.g. white paper) is measured as a point . This value is set at 
80 % of the end of measuring range (end of measuring range = 4095).
The object with the lower reflection   (e.g. background of the postal envelope) is then measured as 

PT-2

, also in the 

same amplification range (80 %) as the target measured first.

i

  Ensure that Target A (PT-1) supplies higher reflection than Target B (PT-2).

The sensor calculates the switching point between the measurement values detected and stored in this manner such 
that the switching point lies between the two teach-in points (

PT-1

 and 

PT-2

).

5.4.3.9  MST / ManualSensitive Teach-in

In ManualSensitive teach-in mode (

MST

), you (on the customer side) can manually determine and set the amplifier level 

(sensitivity) at your own discretion. You can then also manually adjust the associated switching threshold by successive-
ly determining the 4-digit bit value position by position, using the arrow keys.
The amplification level can be set using the 

 keys.

ManualSensitive

T

MST

1
9
0
0

M-xx

1
9
1
0

Values:

AD value

AD value

1
9
2
0

Values:

100 ... 
4000 [Bit]

Switching
threshold

Standard display

xx = 
Amplification 
level

Fig. 34 ManualSensitive teach-in mode

To change the switching threshold, set the switching threshold back to the last setting using the membrane keyboard

see 5.2

.

Summary of Contents for optoCONTROL CLS1000

Page 1: ...gen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 eltrotec micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide Operating Instructions optoCONTR...

Page 2: ...esence position turbidity gap diameter and edges MICRO EPSILON Eltrotec GmbH Manfred W rner Stra e 101 73037 G ppingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 e mail eltrotec micro eps...

Page 3: ...Model CLS1000 AI 22 4 5 4 1 Pin Assignment 22 4 5 4 2 Analog Output 22 4 5 4 3 Switching Output 22 4 5 4 4 Trigger Input CLS1000 AI xx T 23 4 5 5 Model CLS1000 QN 24 4 5 5 1 Pin Assignment 24 4 5 5 2...

Page 4: ...RST Factory settings 42 5 4 9 EXIT Exit Lock 42 5 5 Functions 43 6 Cleaning 45 7 Disclaimer 45 8 Service Repair 45 9 Decommissioning Disposal 46 Appendix A 1 Optional Accessories 47 A 2 Factory Settin...

Page 5: ...to or destruction of the sensor and or the controller Avoid shocks and impacts to the sensor and controller Damage to or destruction of the sensor and or the controller Never fold the sensor optical...

Page 6: ...values specified in the technical data see 2 3 The system must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or tota...

Page 7: ...d In addition several controllers can be connected in parallel and synchronized In this context one controller serves as master and controls clocks the other controllers slaves Light is transmitted to...

Page 8: ...hen the light beam is interrupted Fig 2 Reflex mode one way system 2 2 3 Reflex Mode Two Way System In reflex mode two way system the transmitter and receiver of the one way light barrier are housed i...

Page 9: ...pin M12 socket for power supply and signals connection cable see accesso ries Mounting DIN rail DIN rail mounting see accessories mounting holes Temperature range Storage 10 70 C 14 158 F Operation 5...

Page 10: ...5 pin M12 socket for power supply and signals connection cable see accesso ries Mounting DIN rail DIN rail mounting see accessories mounting holes Temperature range Storage 10 70 C 14 158 F Operation...

Page 11: ...ing radi us 18 mm Electrical 4 pin M12 socket for power supply and signals connection cable see accesso ries 5 pin M12 socket for power supply and signals connection cable see accesso ries Mounting DI...

Page 12: ...ies 5 pin M12 socket for power supply and signals connection cable see accessories Mounting DIN rail DIN rail mounting see accessories mounting holes Temperature range Storage 10 70 C 14 158 F Operati...

Page 13: ...accessories mounting holes Temperature range Storage 10 70 C 14 158 F Operation 5 55 C 23 131 F Shock DIN EN 60068 2 27 20 g 11 ms in 3 axes two directions and 1000 shocks each Vibration DIN EN 60068...

Page 14: ...at no damage can occur Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufacturer or supplier A CF...

Page 15: ...e smallest bending radius of the sensor optical fiber is 18 mm 3 x cable diameter M18x1 M12x1 106 4 17 85 3 25 75 2 95 32 1 26 48 9 1 93 14 5 0 57 4 3 42 4 1 67 28 4 1 12 28 1 10 18 5 0 73 Fig 4 Dimen...

Page 16: ...es to tighten the sensor Breakage of the optical fiber impairment of switching behavior Do not touch the front surface of the sensor Functionality impaired due to contamination Install the optical fib...

Page 17: ...l Controller 1 on a DIN rail DIN EN 60715 Type TH35 Install Controller 2 to Controller 1 and use M4 hexagon socket screws with the appropriate length to screw the con troller i IP65 remains intact for...

Page 18: ...see 5 4 see 5 5 1 2 3 4 5 6 1 Field in display Display Meaning Model ON1 Illuminated Q1 active AU AI 2Q OC QN active QN ON2 Inactive no display AU AI OC QN Illuminated Q2 active 2Q TRG Illuminated Tr...

Page 19: ...equirements of the specific operating environment 4 5 2 Supply Voltage To connect the supply voltage 12 30 VDC Imax 50 mA 4 pin 1 or 5 pin connector with trigger function MICRO EPSILON recommends use...

Page 20: ...Gray 1 1 Only for controller CLS1000 AU xx T with trigger function Alternatively for the model without trigger function an angled signal power supply cable PC1000 90 x with a connector angled at 90 o...

Page 21: ...3 Blue Ground 4 5 3 4 Trigger Input CLS1000 AU xx T Only applies for controller CLS1000 AU xx T with trigger function Trigger 1 5 4 Q PP PNP NPN 0 V 10 V 2 GND 3 U Analog V Brown White Black Gray Blue...

Page 22: ...ax 1 mA Gray 1 1 Only for controller CLS1000 AI xx T with trigger function Alternatively for the model without trigger function an angled signal power supply cable PC1000 90 5 with a connector angled...

Page 23: ...oller CLS1000 AI xx T with trigger function The trigger input enables recording of measurement values output of measurement values with averaging as well as various trigger types see 5 4 6 V Trigger 1...

Page 24: ...VDC input current Imax 1 mA Gray 1 1 Only for controller CLS1000 QN xx T with trigger function 2 The switching behavior is programmable and identical for switching output QN and switching output Q Al...

Page 25: ...Blue Ground 1 The switching behavior is programmable and identical for QN and Q 4 5 5 3 Trigger Input CLS1000 QN xx T Only applies for controller CLS1000 QN xx T with trigger function The trigger inpu...

Page 26: ...Q1 V max 12 30 V DC Imax 100 mA signal level depends on supply voltage Switching behavior pro grammable2 NPN PNP PP Black 5 1 TRG 1 Trigger IN 1 max 30 VDC input current Imax 1 mA Gray 1 1 Only for c...

Page 27: ...ound 1 The switching behavior is individually programmable and identical for Q1 and Q2 4 5 6 3 Trigger Input CLS1000 2Q xx T Only applies for controller CLS1000 2Q xx T with trigger function The trigg...

Page 28: ...G 1 Trigger IN 1 max 30 VDC input current Imax 1 mA Gray 1 1 Only for controller CLS1000 OC xx T with trigger function Alternatively for the model without trigger function an angled signal power suppl...

Page 29: ...es output of measurement values with averaging as well as various trigger types see 5 4 6 3 8 GND 1 2 4 OC OE Trigger 5 V Brown White Black Gray Blue Fig 30 Circuit for CLS1000 OC xx T Trigger input p...

Page 30: ...portant settings and controller operations can be activated via the keys and then displayed 1 2 3 4 5 6 1 Field in display Display Meaning Model ON1 Illuminated Q1 active AU AI 2Q OC QN active QN ON2...

Page 31: ...FS Factor MAN GAIN Spread point 1 AUTO SP1 Spread point 2 EXIT SP2 SET 4 2 1 0 Values OFF Spread disabled ON Spread enabled Value OFFS 4 2 1 0 Values 0 4095 Bit Value GAIN 4 2 2 2 Values Value 4 2 3 1...

Page 32: ...Value Teach In MENU T 0 0 0 0 Value AD value Value selection Set apply value Set large values Fig 31 Legend of the menu structure 5 4 2 Start Starting in the menu structure is identical in all models...

Page 33: ...imalBright T OBT 1 5 0 0 OBT AD Value 1 5 1 0 OptimalDark T ODT 1 6 0 0 ODT 1 6 1 0 PeaktoPeak T PPT 1 7 0 0 PPT 1 7 1 0 2 Point T 2PT 1 8 0 0 PT 1 1 8 1 0 ManualSensitive T MST 1 9 0 0 M xx 1 9 1 0 A...

Page 34: ...g threshold 20 below the measure ment value approx 1800 If the target leaves the measuring range and is replaced by another part or gap the switching threshold is no longer exceeded and no signal is o...

Page 35: ...one without a background or against a dark background This increases the reflection due to intruding objects the measurement value increases Example Drops against a black background In Transmission mo...

Page 36: ...PT 2Point Teach in In 2Point teach in mode 2PT the controller is taught in on two different targets or surfaces so that they can be differen tiated For this purpose first the target with the higher re...

Page 37: ...er Wert TIME VAL 2 5 0 0 TYPE 2 5 1 0 Values Value VAL 2 5 2 0 Values Value 1 9999 ms OFF No timer OND On delayed OFFD Off delayed IMP Pulse output Fig 35 Q1 Config Q1 menu 5 4 4 1 OPM Switching Polar...

Page 38: ...2 2 0 4 2 3 0 Offset MAN OFFS Factor MAN GAIN Spread point 1 AUTO SP1 Spread point 2 EXIT SP2 SET 4 2 1 0 Values OFF Spread disabled ON Spread enabled Value OFFS 4 2 1 0 Values 0 4095 ms Value GAIN 4...

Page 39: ...avigate to the menu item GAIN Factor The current value is displayed Set the previously determined offset value using the keys and confirm with set This ends the MAN Manual spread setting Press the esc...

Page 40: ...to the current measurement value display by pressing the keys If no SP2 is available yet the current measurement value is displayed and simultaneously the 3 bars at the top flash to indicate that the...

Page 41: ...lue EMR end of measuring range 5 4 6 SEN Config Sensor i The SEN menu is only available in optoCONTROL CLS1000 models with trigger function Config Sensor MENU SEN Trigger type SEN TRG 5 0 0 0 TRG 5 1...

Page 42: ...1 RST Factory settings menu 5 4 9 EXIT Exit Lock The EXIT menu is available in all models of the optoCONTROL CLS1000 Exit Lock MENU EXIT 8 0 0 0 Confirmation EXIT NO Confirmation EXIT YES Standard dis...

Page 43: ...eiving originates from the associ ated transmitter or from another source e g the sun To minimize this influ ence the light emitted by the transmitter is pulsed at a certain frequency The receiver onl...

Page 44: ...hreshold 1 99 light intensity corresponds to 100 4000 bits 80 3200 bits hysteresis 2 25 5 T Q1 Signal spread Mea surement value spread Analog spread of the analog output It is possible to scale an imp...

Page 45: ...nte nance of the product repairs or modifications by third parties the use of force or other handling by unqualified persons This limitation of liability also applies to defects resulting from normal...

Page 46: ...trial waste e g residual waste can or the yellow recycling bin and must be disposed of separately This avoids hazards to the environment due to incorrect disposal and ensures prop er recycling of the...

Page 47: ...nector 2 m OE 11245302 PC1000 5 signal power supply cable Signal power supply cable for CLS1000 4 pin M12 straight connector 5 m OE 11245303 PC1000 10 signal power supply cable Signal power supply cab...

Page 48: ...umber Power supply PS2031 Plug in power pack 24V 24W 1A 2m PVC Terminal 2P BU ge 2420096 PS2020 Power supply for DIN rail installation input 230 VAC output 24 VDC 2 5 A 2420062 A 2 Factory Settings Yo...

Page 49: ...be switched as desired 1 3 2 4 Q Q GND RL RL RL RL V Brown White Black Blue Fig 43 Circuit PP Push Pull V and GND switching Setting Switching behavior PNP V switching 1 3 2 4 Q Q GND V RL RL Brown Wh...

Page 50: ...External switching Setting Switching behavior NPN GNDExternal switching GND 1 3 2 4 V RL V external GNDexternal Brown White Black Blue Fig 47 Circuit NPN GNDExternal switching A 3 3 CLS1000 AU Settin...

Page 51: ...switching A 3 5 Trigger input CLS1000 xxT With regard to wiring a circuit for the trigger input with a PP push pull or PNP output no special measures are required for any mode High Low Pos Neg 1 3 5...

Page 52: ...er Stra e 101 73037 G ppingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 eltrotec micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide X97514...

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