MGE UPS Systems EPS 7000 Installation Manual Download Page 33

Installation

page 3 — 5

Installation Manual

3.3.3

Battery Connections

The connections to be made are the positive (+), negative (–), and enclosure ground connections between the

battery cabinet and the UPS module. Additionally, control connections between the battery temperature sensor and

the UPS module must be installed. Refer to the installation drawings supplied with the UPS, the battery cabinet, and

the battery temperature sensor.

3.3.4

Power Connections, Inter-Cabinet

The connections to be made vary depending on your system configuration. Typically, EPS 7000 systems

are designed to make interconnection easy to complete and verify; however, always follow the installa-

tion drawings provided with the system.

Most inter-cabinet cables and hardware are provided by MGE; the customer is responsible for installing these

cables.  Cable ends are labeled to match the termination points.  Some cabling must be supplied and installed by

the customer. The installation drawings supplied with the system give complete details.

3.4

AC Output Connections for Single Module and Shared Systems

3.4.1

Single Module 

The connections to be made are the three phases, ground and optional neutral cables.  In units with MBP, the output

connections are made at the MBP cabinet.

The customer is responsible for supplying upstream protective devices and downstream distribution circuits and

protective devices as appropriate to the installation and distribution requirements; cable sizing data is provided on

the installation drawings.

3.4.2

Shared Systems

The connections to be made are the three phases, ground, and optional neutral cables between the SSC output

and the load to be supplied. Cables may be routed through the top or bottom of the SSC and optional MBP enclo-

sures.

The customer is responsible for supplying downstream distribution circuits and protective devices as appropriate to

the installation and distribution requirements; cable sizing data is provided on the installation drawings.

3.4.3

Customer Control Connections

Control, communication, and remote annunciation connections are made at the auxiliary contacts at the circuit

boards located in the top portion of the UPS module. Printed circuit assemblies IBEZ and OBEZ provide a dry

contact interface. Printed circuit assembly RAUZ provides telecommunication capability. Refer to the UPS installa-

tion drawings for contact information. For detailed information on the communication features, contact your MGE

dealer.

3.5

Control Connection, Inter-Cabinet

3.5.1

Shared Systems Connections

Three sets of control cabling must be connected between the UPS modules and the SSC. The cables and hardware

are supplied by MGE. Requirements vary according to the system configuration; general information follows.

The display connections are daisy-chained from the RAUZ PCA in the SSC to the RAUZ PCA in each UPS module.

Control signals for synchronization, transfer, and emergency power off (EPO) commands are connected between

the UPS modules and the SSC. The control signals form a star connection from the ACPZ PCA in the SSC to the

ACPZ PCA in each UPS module.

Summary of Contents for EPS 7000

Page 1: ...EPS 7000 Single Module and Shared Systems Installation Manual w w w m g e u p s c o m...

Page 2: ...ubject to change please ask for confirmation of the information given in this publication ATTENTION Comme les normes sp cifications et produits peuvent changer veuillez demander confirmation des infor...

Page 3: ...stallation Manual For service call 1 800 523 0142 86 134003 00 X1 01 06 Copyright 2004 MGE UPS SYSTEMS Inc All rights reserved Printed in U S A MGE UPS SYSTEMS Inc 1660 Scenic Avenue Costa Mesa CA 926...

Page 4: ...no one else Accessories supplied by MGE UPS SYSTEMS Inc but manufactured by others carry any warranty the manufacturers have made to MGE UPS SYSTEMS Inc and which can be passed on to Purchaser MGE UPS...

Page 5: ...ote lines and icons to convey important information Note lines and icons come in four variations WARNING Indicates information provided to protect the User and service personnel against safety hazards...

Page 6: ...___________________ ______________________________ __________________________ ______________________________ __________________________ ______________________________ __________________________ ______...

Page 7: ...rations 1 3 1 4 5 Mechanical Considerations 1 4 1 4 6 Electrical Considerations 1 4 1 5 UPS Single Module and Shared System Specifications 1 4 1 5 1 Electrical Ratings 1 5 1 5 2 Output 1 6 1 5 3 Mecha...

Page 8: ...Connections 3 5 3 3 4 Power Connections Inter Cabinet 3 5 3 4 AC Output Connections for Single Module and Shared Systems 3 5 3 4 1 Single Module 3 5 3 4 2 Shared Systems 3 5 3 4 3 Customer Control Con...

Page 9: ...2 4 Typical Single Line Diagram 480 VAC Input Output Multi Module UPS with Battery Disconnect 2 7 2 5 Single Line Diagram typical EPS 7000 Shared Installation 2 7 2 6 EPS 7000 Major Internal Component...

Page 10: ...This page left blank intentionally EPS 7000 Single and Shared Systems page c iv...

Page 11: ...PS 7000 uninterruptible power system Single Module and Shared Systems receiving handling and storage procedures including a general description of system specifications Section 2 Descriptions Single M...

Page 12: ...SSC battery and all auxiliary equipment is listed for safety by Underwriter s Laboratories Inc UL under UL Standard 1778 and under Canadian Standards Association CSA standard C22 107 Major components...

Page 13: ...lashing water chemical agents etc The equipment should be covered with a tarpaulin or plastic wrapper to protect it against dust dirt paint or other foreign materials IMPORTANT Batteries should be sto...

Page 14: ...t a structural engineer while planning your EPS 7000 UPS installation After installation the EPS 7000 module requires a minimum of 1 meter 36 inches front and top clearance for normal maintenance Side...

Page 15: ...amps 481 amps 601 amps 289 amps 385 amps 481 amps Bypass voltage 480 VAC 3PH 480VAC 3PH 480VAC 3PH 600VAC 3PH 600VAC 3PH 600VAC 3PH 3or4W G 60hz 3or4W G 60hz 3or4W G 60hz 3or4W G 60hz 3or4W G 60hz 3or...

Page 16: ...m Depth 39 in 991 mm Width See Table 2 1 Weight See Table 2 1 Finish MGE light gray 1 5 4 Environmental Recommended environment 20 to 25 C 68 to 77 F 50 relative humidity computer room or other temper...

Page 17: ...2 1 EPS 7000 Single Module Ratings WEIGHT LBS KG UPS MBP XFMR TOTAL 300 400 500 kVA Single Module 480V 6 900 3 130 540 245 OPT 7 440 3 375 60hz 600V 6 900 3 130 540 245 3 600 1 640 11 040 5 015 A5 B5...

Page 18: ...S MULTI SLOT OPTION BLOWERS 4X BLOWERS 4X BLOWERS 3X RAUZ2 PCA OPT RAUZ PCA IBEZ PCA OBEZ PCA INVERTERS 6X DC CAPS BAIZ1 PCA TREZ PCA SSSZ PCA ALBZ PCA EPOZ PCA ACOZ PCA ACUZ PCA ARUZ PCA OUTPUT XFMR...

Page 19: ...a computer grade sinewave output voltage waveform with a total harmonic distortion of less than 2 under linear load conditions Static Switches An output and a bypass static switch is provided to trans...

Page 20: ...Figure 2 3 Circuit Breaker locations in Maintenance Bypass Cabinet Description EPS 7000 Single and Shared Systems page 2 4...

Page 21: ...Alarm Status Panel RASP For single module systems a remote alarm status panel RASP is available The RASP allows the following status indications to be viewed from a remote location UPS on line UPS on...

Page 22: ...80 VAC Input Output Multi Module UPS with Battery Disconnect Table 2 2 EPS 7000 Shared Systems Ratings WEIGHT LBS KG UPS MBP XFMR TOTAL 300 400 500 kVA Shared system 480V 6 800 3 090 NA OPT 6 800 3 09...

Page 23: ...V MODELS TRANSFORMER CABINET MAINTENANCE BYPASS AC INPUT BYPASS AC INPUT MAINS 2 Q4S CUSTOMER SUPPLIED STATIC SWITCH Q2S STATIC SWITCH CABINET FROM ADDITIONAL UPS MODULES TO ATTACHED LOAD MAINTENANCE...

Page 24: ...PCA INVERTERS 6X DC CAPS APOZ PCA ACPZ PCA ARUZ PCA OUTPUT XFMR BEHIND PANEL ALEZ PCA AROZ_7000 PCA CROZ_7000 PCA CRIZ_7000 PCA SRIZ PCA GTCZ_7000 PCA GT2Z_7000 PCA OPT INPUT FILTER 3X OUTPUT FILTER...

Page 25: ...lable for the EPS 7000 series 800 UPS Some configurations do not support some options Most options must be specified at the time of equipment order some options can be installed in the field Contact y...

Page 26: ...ally the RSAP contains an audible alarm and two pushbuttons Alarm test reset pushbutton Audio reset pushbutton 2 2 SSC Major Internal Components The static switch cabinet SSC provides an electrical pa...

Page 27: ...C Wires 3 or 4 wires plus ground Current 4 000 Amperes max AC output ratings Voltage 480 VAC 380 400 415 VAC Frequency 60 Hz 50 Hz Phases 3 Wires 4 wires plus ground Current 4 000 Amperes max Power fa...

Page 28: ...UZ PCA ACPZ PCA OBEZ CAPACITORS C11 C12 C13 FAR SIDE OF PANEL PCA IBEZ CARD CAGE TRANSFORMER T12 CIRCUIT BREAKER Q2S FUSES F11 F12 F13 FAR SIDE OF PANEL STATIC SWITCH STATIC SWITCH PCA SSSZ PCA GTCZ P...

Page 29: ...ttery cabinet s if any and auxiliary cabinet s if any to their final location as described in the Mechanical considerations section For cabinets installed adjacent to each other alignment is critical...

Page 30: ...tective devices and distribution circuits should be OFF open The lugs used to secure the cables should be torqued as per the recommendation listed in Cable preparation for field wiring MGE document 9...

Page 31: ...s 50 000 amps Nominal 3 8 inch 9 5m Nylon rope or rope having a minimum tensile strength of 2000 Lbs 8896 N at 6 inches 152m and 12 inches 305mm from the terminals with five wraps and every additional...

Page 32: ...2 Connections The bypass AC input source is connected to the SSC The connections to be made are the three phases optional neutral and ground connections Termination of these connections within the SS...

Page 33: ...cable sizing data is provided on the installation drawings 3 4 2 Shared Systems The connections to be made are the three phases ground and optional neutral cables between the SSC output and the load...

Page 34: ...ting the EPS 7000 read thoroughly the EPS 7000 Users Manual MGE part number 86 134005 00 00 86 134004 00 Be certain that you fully understand the operation of the indicators controls and operational s...

Page 35: ...l for procedures as applicable to your installation Emergency power off EPO test Remote emergency power off REPO test if applicable Inverter start and stop Battery transfer test Maintenance bypass pro...

Page 36: ...This page left blank intentionally EPS 7000 Single and Shared Systems page 3 8 Installation...

Page 37: ...SERVICING BATTERIES A Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries B Wh...

Page 38: ...t the main operating sequences as applicable to your equipment configuration and installation 4 4 Replacement Parts There are no user replaceable parts inside the EPS 7000 Three levels of replacement...

Page 39: ...noise The noise level of the environment Attached load The load attached to the UPS output such as a computer system or manufacturing system Audible alarm A buzzer located behind the front panel on th...

Page 40: ...lectrical or electronic equipment FET Field effect transistor Freq Frequency Frequency slew rate The change in frequency per unit of time Given in term of Hz per second Hz sec GND Ground safety Hz Her...

Page 41: ...Roman numerical system indicating 1000 Module Refers to individual power inverter module N Neutral NC Normally close NO Normally open NEC National Electrical Code NFPA National Fire Protection Associa...

Page 42: ...e while it is in transit SPDT Single Pole Double Throw SSC Static switch cabinet in shared systems Static Transfer An solid state switching mechanism electronically controlled to pass AC power directl...

Page 43: ...Glossary page g 5 Installation Manual VA Volt amps unit for apparent power measurement equal V x I VAC or Vac Voltage of AC type VDC or Vdc Voltage of DC type ve Battery voltage Via By way of...

Page 44: ...This page left blank intentionally EPS 7000 Single and Shared Systems page g 6...

Page 45: ..._______________________________________________________________________________ STREET ADDRESS _________________________________________________________________________ CITY __________________________...

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Page 48: ...1660 Scenic Avenue Costa Mesa California 92626 714 557 1636 w w w m g e u p s c o m...

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