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MG WELDING                                                                                                           WHM-2020                                                                   

 

  

  

CONTENTS 

 

 

 

CONTENTS _______________________________________________    1 

 

 

IDENTIFICATION DATA _____________________________________    2  

 

 

SAFETY PRECAUTIONS ______________________________________   3 

     

1. General Safety Instruction…………………………………………………………………………………… 3       
2. Installation Preparation………………………………………………………………………………………… 4   

  

 

OPERATION AND MAINTENANCE ______________________________    5

 

 

1. General Description………………………………………………………………………………………………..5 

2. Main Specification……………………………………………………………………………………………………6 
3. Basic Construction………………………………………………………………………………………………….7 

4. Installation………………………………………………………………………………………………………………9 
5. Pre-Operation Inspection………………………………………………………………………………………11 

6. Operation………………………………………………………………………………………………………………12 
7. Shutdown Operation ……………………………………………………………………………………………13 

      8. Maintenance………………………………………………………………………………………………………… 14 

 

 

 

APPENDIX A  GENERAL ARRANGEMEN__________________________   A

 

 

 

APPENDIX B   ELECTRICAL DRAWINGS__________________________  B

 

 

 

APPENDIX C   ASSEMBLY DRAWINGS___________________________   C

 

 
 

 

 

 

 

                                                                                                                      
 
 

Summary of Contents for WHM-2020

Page 1: ...M MA AN NI IP PU UL LA AT TO OR R W WH HM M 2 20 02 20 0 O OP PE ER RA AT TI IO ON N M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L W WH HM M 2 20 02 20 0...

Page 2: ...2 Installation Preparation 4 OPERATION AND MAINTENANCE ______________________________ 5 1 General Description 5 2 Main Specification 6 3 Basic Construction 7 4 Installation 9 5 Pre Operation Inspecti...

Page 3: ...0Hz with brake Brake Supply 220V Boom Speed 290to2940mm min 0 37kw at 6 60Hz with Farce Cooling Power Supply 400V 3P 50HZ Control Voltage 24V AC Slewing Feature Yes Max Under Boom Height 2000mm Effect...

Page 4: ...ment protection These compulsory regulations may also deal with handling of hazardous substances issuing and or warning of personal protective equipment or traffic regulations 1 4 Installation instruc...

Page 5: ...2 4 MG WELDING Manipulator is designed for ready to use and there is no further mechanical installation requirement except to provide connection to the electrical supply However we recommended that a...

Page 6: ...nvironment expected of such application Detail attentions such as grit blasting to SA 2 5 for all structural steel work and polyurethane paintwork will ensure that our equipment provides you with many...

Page 7: ...to 3920mm min 6 Boom Drive Motor 0 37KW with Farce Cooling 7 Travel Speed N A 8 Max Under Boom Height 2000mm 9 Effective Boom Travel 2000mm 10 Electrical Panel Yes 11 Base Type Fixed 12 Column Rotatio...

Page 8: ...ace guide rollers engaged onto the Boom thus allowing the Boom to traverse left or right The rear face guides engaged onto the guide Rail of the Mast thus allowing the Mast Plate to move up or down 3...

Page 9: ...limit switches activated by striker block mounted on Mast Plate and Boom respectively 3 5 Travelcar This is of manual push type on V wheels 3 6 Electrical Panel This is mounted on the rear of column a...

Page 10: ...be level and able to take the load of work piece without subsequent soil settlement Study the area of operation to ensure that it will be large enough for the work piece where extension will be requir...

Page 11: ...phases of the supply Note Do not continue to operate the machine as the limit switch will not operate when phases are incorrect Test the Stop Button on the Pendant Controller to ensure its functionali...

Page 12: ...No Task Results 1 Turn on the wall isolator Voltage is supplied to the main panel 2 Turn on isolator main switch on main electrical panel Power is turned on 3 Turn the Potentiometer to Low and test t...

Page 13: ...s in good contact The operation of the manipulator is limited to the functions of the pendant General safety requirement needs to be observed as with all moving equipment Always warn fellow workers be...

Page 14: ...STOP button Equipment stops operation 2 Depress Emergency STOP button on electrical panel No Power to Main Contactor 3 Turn off main switch on the electrical panel Power is turned off the Breaker 4 T...

Page 15: ...n 3 months Bolt Fastener Visual on corrosion missing Weekly Warning Labels Visual replace where torn Weekly 8 3 All moving parts for example bearings and couplings are to be lubricated at regular inte...

Page 16: ...ction Familiarize with the obstruction along the path of the Boom Unusual noise or smell during operations 8 5 Troubleshooting of Mechanical Parts No Malfunction 1 No move or lights No Incoming Power...

Page 17: ...EMENT The General Arrangement is a CAD module illustrating the general set up of the equipment The main specifications of the equipment are also listed in the GA The General Arrangement for the WHT 3...

Page 18: ...this section to give the user a detailed graphical illustration of the electrical components and circuit diagrams associated with the equipment For more information regarding the electrical and electr...

Page 19: ...led Parts List Drawings are not included in this manual However you may contact our sales department through the contact numbers listed at the back page of this manual to request for the detailed part...

Page 20: ...C C...

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