MG TR-EVO Instructions For Use Manual Download Page 2

General Index

Editor's notes..............................................................................................................................II
Introduction.................................................................................................................................1
Warnings.....................................................................................................................................1
Technical characteristics.............................................................................................................2
Description of parts.....................................................................................................................2

Control unit........................................................................................................................2
Power unit..........................................................................................................................2
Transformer.......................................................................................................................3
DIN bar adapter.................................................................................................................3

Operation.....................................................................................................................................3

Principles...........................................................................................................................3
Operating modes................................................................................................................3

Installation...................................................................................................................................4

Assembly...........................................................................................................................4
Description of the connections on the power unit.............................................................5
Signalling on power module..............................................................................................8
Configuration of the switches for selection of the current ranges.....................................8
Connections on the display unit.........................................................................................9
Selection of heating element..............................................................................................9

Alloys.......................................................................................................................9

Transformer dimensioning.................................................................................................9

"Hardware" configuration......................................................................................10

Start-up......................................................................................................................................11

Operating modes..............................................................................................................12
System and alarm monitoring..........................................................................................13
Errors table and possible solutions..................................................................................13

Configuration............................................................................................................................15

With serial bus connection...............................................................................................15
With numerical display....................................................................................................15

Basic parameters....................................................................................................15
Extended parameters..............................................................................................16

Maintenance..............................................................................................................................18
Warranty....................................................................................................................................19
Appendix...................................................................................................................................20

System dimensioning.......................................................................................................20

Editor's notes

This manual contains confidential information. All rights reserved.
The manufacturer reserves the right to make changes or improvements without prior warning to this documentation and  

the devices they describe.

Utmost care was taken in the collection and verification of the documentation contained in this manual; however, the  

manufacturer cannot be held in any way liable for its use. The same applies for each person or company involved in  
the creation and production of this manual. Unless otherwise specified, every reference to the company, names, data 
and addresses used in the examples is purely casual and for the purpose of illustrating product use.

It is strictly forbidden to reproduce any part of this manual, in any format, without the manufacturer's explicit, written 

permission.

Draft 1 10/18/2017
Draft 2 13/02/2020

Various corrections and improvements. Adapted to firmware 1.2

II

Summary of Contents for TR-EVO

Page 1: ...TR EVO 220 240Vac INSTRUCTIONS FOR USE MG MGINDUSTRY srl Via Casa Celeste 14 36014 Santorso VI Italy E mail mg mgonline it Draft 2 13 02 2020 EN...

Page 2: ...Warranty 19 Appendix 20 System dimensioning 20 Editor s notes This manual contains confidential information All rights reserved The manufacturer reserves the right to make changes or improvements wit...

Page 3: ...ctional and compact this system is the strength of heat sealing processes including with hot air temperature control hot cutting etc Warnings ATTENTION for correct use of your temperature controller i...

Page 4: ...ltage contact Temperature adjustment range 30 to 500 degree with lockable limits Unit operational temperature 0 to 50 degree Adjustments and configuration through integrated keypad and numeric display...

Page 5: ...d element during the tuning phase the temperature can be found on measurement Based on these calculations the power necessary to bring or maintain the temperature set is calculated and a solid state s...

Page 6: ...fastening clips supplied An adapter for DIN rail installation EN 50022 50035 can be supplied on request in this case reserve 60mm next to the power unit Power transformer Positioning of the transforme...

Page 7: ...connections can cause problems Warning remember that during heating for example of a bar elongation and shortening caused by heating and cooling of the heating element must not affect the quality of...

Page 8: ...e power supply of the device between 220 and 240 Vac 15 15 This line is protected inside the device with a 100mA fuse Connect mains neutral to terminal 5 shared with the neutral of power output Connec...

Page 9: ...e a voltage between 12 Vac and 24Vac or from 12Vdc to 30Vdc by applying the positive to terminal 11 and 13 and the negative to terminal 12 In the presence of the START signal terminal 11 the heating e...

Page 10: ...side of this paragraph how to make two passages Do reference to the section Transformer sizing for more information User interface connector The power unit should be connected to the display user inte...

Page 11: ...S500 it is not an alloy but is used to adapt the air heater to the temperature controller Nickrome40 and Alloy20 are registered trademarks of the relevant manufacturer Transformer dimensioning Conside...

Page 12: ...are used to calculate the secondary voltage Vs of the transformer in volts according to the formula Vs Pr The power of the transformer Pt must be calculated in Watts using the formula Pt Pr 1 1 where...

Page 13: ...ies If the device detects anomalies in its operation it blocks and signals the type of anomaly on the display and activates a signal output In standby mode the equipment does not adjust the temperatur...

Page 14: ...ture control at the pre heating temperature 2 and the start input allows you to activate the temperature control at the heating temperature 4 The start input has priority over the pre heating input On...

Page 15: ...ivated at the right moment 5 Heating the temperature is brought to the work value for the time selected on the relevant timer 6 Cooling the heating element is no longer powered and when the temperatur...

Page 16: ...During the tuning procedure an error highlights in the transformer connection During the first tuning operation after installation it may also indicate improper connections 6 Too high current reading...

Page 17: ...directly using the associated keys With serial bus connection In this mode configuration is executed using the commands sent via the EIA TIA485 interface by a PLC or PC remote device The communication...

Page 18: ...nd keep pressed the key until the counter on the second line reaches zero Warning The counter may continue to restart even if you press and hold the button signalling that the conditions are not right...

Page 19: ...measurement C degrees Centigrade F degrees Fahrenheit code 16 Analogue input voltage selection Allows you to adjust the temperature with a potentiometer connected to the device or with an external 0 1...

Page 20: ...vo devices On code 23 the display shows rEt and allows you to exit parameter programming status by pressing the key The key returns you to the beginning parameter 11 display Maintenance ATTENTION befo...

Page 21: ...g high temperatures or variation of electrical voltage earthquakes fires etc The warranty also excludes all parts subject to normal wear for which replacement is planned as ordinary maintenance In all...

Page 22: ...20...

Page 23: ...Maximum power available Watt Material to seal Name Thickness m Layers q q q q 2 layers 2 layers 3 layers 4 layers Frequency Speed max n strikes min Sealing speed m sec Sealing time sec Choice of heati...

Page 24: ...pplication diagram Cooling q no q air q water Timed management of sealing no on machine on temperature controller Desired user interface q numerical display and potentiometer q dnumerical disply and a...

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