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h.

 

CURRENT LIMIT

: This pull down box allows the current limit to be set from 5 

to 30 Amps in 1 amp steps. This control works with the Electronic Fuse setting 
and Slow blow time to select the current protection provided. 

i.

 

INPUT LOW LIMIT

: This pull down box allows setting the absolute low level 

of the input voltage from 9.5 to 13.0 volts in ½ volt steps. This limit is a hard stop 
limit and the supply will turn off all output when the input is below this value for 
more than 1/3 of a second. 

j.

 

ENABLE LOW LIMIT

: This pull down box work in conjunction with the 

“Enable on input at low limit” Check Box. This setting allows the input voltage 
level to turn on the boost supply automatically when the input voltage falls below 
this value. This setting can be from 10.5 to 13.0 volts in ½ volt steps. This is a 
latching enable signal that will be cleared when the input voltage exceeds the 
value set in the “Enable High Limit” setting. This hysteresis minimizes cycling 
caused when the battery or other source is partially discharged and has higher 
output impedance. Make sure the Enable High Limit is greater than the Enable 
Low Limit. 

k.

 

ENABLE HIGH LIMIT: 

The limit where the MFJ-4418 will shut off the boost 

supply when the input is above this setting. Used in conjunction with the “

Enable 

on input at low limit

” Check Box. Make sure the “Enable High Limit” is greater 

than the “Enable Low Limit”. 

l.

 

Electronic Fuse

: This selects either fast or slow blow operation. In fast blow the 

delay time is 1/10 second and in slow blow the delay time is adjustable by the 
“Slow Blow Time” pull down box. 

m.

 

Enable on input at low limit

:

 

This setting allows the input voltage level to turn 

on the boost supply automatically when the input voltage falls below the” Enable 
Low Limit” value and off when the voltage exceeds the “Enable High Limit”. 

n.

 

Power Controlled By Ignition Lead

: This checkbox enables the Ignition lead 

sense functions. 

o.

 

Ignition Hold Time

: This setting works with the “Ignition Turn Off Timer” and 

“Power controlled by ignition lead” checkboxes. When the power is controlled by 
the ignition lead and the “Ignition Turn Off Timer” checkbox is checked this 
setting controls the hold on time after the ignition is turned off. This allows you to 
complete a QSO without the fear of leaving the radio on as the MFJ-4418 will 
turn off the output voltage at the end of this time unless the ignition is again 
turned on. 

p.

 

Soft Start Enabled

: Allow the power supply to pulse width control the charge 

into the output capacitors minimizing the surge currents. 

q.

 

Audible Alarm

 

On Low Voltage Enabled

: Enables internal audible alarm on 

low input voltage. The alarm always sounds on high current. When this is enabled 
and power is removed from the MFJ-4418 the alarm may sound till the capacitors 
discharge. 

r.

 

Set Output Voltage

: Allows the output voltage to be adjusted up and down. 

Summary of Contents for MFJ-4418

Page 1: ......

Page 2: ...10 THEORY OF OPERATION 13 Input Filtering 13 SMPS controller 14 MOSFET drivers and transformer 14 Output Filtering 14 Over voltage Protection 14 IN CASE OF DIFFICULTY 15 Low Voltage Disconnect trips u...

Page 3: ...418 gives you a choice of Anderson PowerPoleTM connectors or 5 way binding posts on the input and output Software Managed Adjustments The user through MFJ software can adjust the output voltage measur...

Page 4: ...nd output cables MFJ has cables available for the output side for use with most HF and VHF UHF radios 2 Prior to connecting the radio and battery plug the input and the output cables in to the MFJ 441...

Page 5: ...View 1 5 Way High Power Binding Post Negative Input 2 Anderson PowerPoleTM Input 3 5 Way High Power Binding Post Positive Input 4 5 Way High Power Binding Post Positive Output 5 Anderson PowerPoleTM...

Page 6: ...remote devices 7 USB The port to connect a computer for setting up the MFJ 4418 and monitoring the MFJ 4418 functions Not shown on the back side there is a ground lug available for chassis grounding C...

Page 7: ...ly through the EXTERNAL BOOST ENABLE connector allowing the unit to be enabled a number of ways including the ignition line and the radio amplifier key line There are a total of 4 control lines Two wi...

Page 8: ...oltage See Programming the MFJ 4418 section This mode does not require any connections to the radio and does not require the Boost Enable switch to be pushed in Any external connections or the Boost E...

Page 9: ...incoming voltage to 13 8V when enabled for any voltage between the minimum voltage and 13 8V If the incoming voltage is above what the output voltage is set to the output voltage will rise to the inc...

Page 10: ...ndows 10 i The default USB driver used by Windows 10 will work with the MFJ 4418 There is no need to run the MFJ 4418 Driver Installer program ii You can do a driver update by going to the Control Pan...

Page 11: ...power is interrupted prior to closing the USB port the changes will be lost d Input Voltage Output Voltage and Output Current These displays are updated every second and display in volts and amps e IN...

Page 12: ...the Enable High Limit is greater than the Enable Low Limit l Electronic Fuse This selects either fast or slow blow operation In fast blow the delay time is 1 10 second and in slow blow the delay time...

Page 13: ...nd Average Current Display It does not reset any other functions THEORY OF OPERATION Figure 10 Block Diagram Input Filtering The input filter consists of C13 which provides EMI filtering followed by L...

Page 14: ...the next power up cycle before the control IC takes control of the gate usually destroying one or both MOSFETs Output Filtering The output filter consists of toroid inductor L2 with capacitors C14 thr...

Page 15: ...e power is removed The high current led will blink indicating a high voltage fault occurred The CPU monitors for overcurrent and will shut down the power and boost function should the output current e...

Page 16: ...further reduce noise 1 or 2 turns through the bead will help TECHNICAL ASSISTANCE If you have any problem with this unit first check the appropriate section of this manual If the manual does not refer...

Page 17: ...Schematics Figure 11 SMPS Section Schematic...

Page 18: ...Figure 12 Control Section Schematic...

Page 19: ...Figure 13 CPU Section...

Page 20: ...of of purchase and a personal check cashiers check or money order must be provided to cover postage and handling Postage and handling may vary according to the weight of the product in question We als...

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