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Meyer LPV 3, Manual

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Meyer LPV 3 Manual Download Page 13

12

13

PV Safety Guards

Top Screen

Engine/Motor

Cover

Spinner

Assembly

External

Baffles

Bearing

Cover

Idler Guard

Front

Conveyor

Cover

Polyhawk Safety Guards

Top Screen

Front

Conveyor

Cover

Idler Guard

Sprocket

Cover

External

Baffles

Spinner

Assembly

Rear

Conveyor

Cover

Engine/Motor

Cover

Bearing

Cover

Summary of Contents for LPV 3

Page 1: ...finitions Warnings 3 11 Spreader Component Identification LPV Spreader 6 7 PV Spreader 12 13 Polyhawk 14 15 Controller Operation Trouble Shooting LPV Spreader 6 7 PV Spreader 12 13 Polyhawk 14 15 Gene...

Page 2: ...Y VEHICLE WITH A SPREADERWITHOUTCONSULTINGVEHICLE MANUFACTURERS RECOMMENDATIONS Vehicles equipped with Meyer spreaders installed may be so equipped as to meet vehicle manufacturers specifications and...

Page 3: ...neral safety procedures when operating moving storing cleaning or servicing this equipment CAUTION Empty Hopper This decal cautions all to only lift or move equipment when hopper is empty to prevent t...

Page 4: ...cecertificationlabelonthedriver ssidedooropening Failuretocomplywillresultindeathor seriousinjury 12 Spreadermaytipoverorfall Spreadershouldbesolidlysupportedwhenbeingmounted dismounted moved orstored...

Page 5: ...Therefore donotallowflames sparksorlittobaccotocomenearthebattery Whenchargingorworkingnearabattery alwayscoveryourfaceandprotectyoureyes andalsoprovideventilation Batteriescontainsulfuricacidwhich bu...

Page 6: ...6 Safety Decal Locations These safety alert decals are used to alert you of potential personal injury hazards Obey all safety messages that follow the symbol to avoid possible injury or death...

Page 7: ...ting all power sources DANGER Spinner Alerts all to the danger of any person being near the spinner while it is turning where serious personal injury could result if struck by flying debris CAUTION Ca...

Page 8: ...erve general safety procedures when operating moving storing cleaning or servicing this equipment CAUTION Empty Hopper decal cautions all to only lift or move equipment when hopper is empty to prevent...

Page 9: ...e spinner while it is turning where serious personal injury could result if struck by flying debris CAUTION decal cautions all to observe general safety procedures when operating moving storing cleani...

Page 10: ...10 Safety Guards To prevent serious personal injury of death all safety guards covers must be securely fastened in proper location while equipment is operating or capable of being operated...

Page 11: ...11 LPV Safety Guards Top Screen Sprocket Cover Engine Motor Cover Spinner Assembly Bearing Cover Sprocket Cover Idler Guard Front Conveyor Cover Screen Lock...

Page 12: ...12 PV Safety Guards Top Screen Engine Motor Cover Spinner Assembly External Baffles Bearing Cover Idler Guard Front Conveyor Cover...

Page 13: ...13 Polyhawk Safety Guards Top Screen Front Conveyor Cover Idler Guard Sprocket Cover External Baffles Spinner Assembly Rear Conveyor Cover Engine Motor Cover Bearing Cover...

Page 14: ...14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LPV Component Identification GASOLINE ENGINE...

Page 15: ...earbox Assembly ratio gearbo receives power from the motor and moves drag chain 9 Drag Chain Is driven by the gearbox and moves material out of hopper to the spinner assembly 10 Gasoline Engine Suppli...

Page 16: ...16 ELECTRIC LPV Component Identification 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15...

Page 17: ...plies tension to the drag chain 8 Gearbox Assembly ratio gearbo receives power from the motor and moves drag chain 9 Drag Chain Is driven by the gearbox and moves material out of hopper to the spinner...

Page 18: ...18 PV Spreader Component Identification 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 GASOLINE ENGINE...

Page 19: ...Idler Assembly Applies tension to the drag chain 10 Gearbox Assembly ratio gearbo receives power from the motor and moves drag chain 11 Drag Chain Is driven by the gearbox and moves material out of ho...

Page 20: ...20 PV Spreader Component Identification ELECTRIC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

Page 21: ...ates amount of material being discharged from the conveyor 9 Idler Assembly Applies tension to the drag chain 10 Gearbox Assembly ratio gearbo receives power from the motor and moves drag chain 11 Dra...

Page 22: ...22 PV Spreader Component Identification HYDRAULIC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Page 23: ...he conveyor 9 Idler Assembly Applies tension to the drag chain 10 Gearbox Assembly ratio gearbo receives power from the motor and moves drag chain 11 Drag Chain Is driven by the gearbox and moves mate...

Page 24: ...24 GAS ENGINE Polyhawk Component Identification 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 7...

Page 25: ...g hopper 9 Feedgate Regulates amount of material being discharged from conveyor 10 Idler Assembly Applies tension to the drag chain 11 Gearbox ratio gearbo received power from the motor and moves drag...

Page 26: ...26 ELECTRIC Polyhawk Component Identification 1 2 3 4 5 6 8 9 10 11 12 7 13 14 15 16 17 18 19...

Page 27: ...ts form entering hopper 9 Feedgate Regulates amount of material being discharged from the conveyor 10 Idler Assembly Applies tension to the drag chain 11 Gearbox Assembly ratio gearbo received power f...

Page 28: ...28 1 2 3 4 5 6 8 9 10 11 12 HYDRAULIC Polyhawk Component Identification 7 13 14 15 16 17 18 19 20...

Page 29: ...t of material being discharged from conveyor 10 Idler Assembly Applies tension to the drag chain 11 Gearbox Assembly gear reduction receives power from engine and contains drive shaft which moves drag...

Page 30: ...l trucks buses and multipurpose passenger vehicles manufactured on or after 5 1 1993 with a gross vehicle weight rating WR of LBS or less and an overall width less than be e uipped with a center high...

Page 31: ...corner of spreader at opposing angles Eye bolt or standard cargo tiedown point 1 2 hardware to be installed through each body jack and the vehicle bed Installation Assembly Instructions SHOULD THERE B...

Page 32: ...32 LPV Installation Assembly Instructions Lifting Location Crane only Tiedown Location each corner Bolt Location each body jack LIFTING TIEDOWN LOCATIONS...

Page 33: ...be removed before mounting spreader Verify mounting method is acceptable to vehicle manufacturer before attempting to mount spreader 1 Place spreader directly onto bed of vehicle with discharge at th...

Page 34: ...34 LPV Installation Assembly Instructions Supplied hardware to be installed in six locations SPINNER INSTALLATION...

Page 35: ...llation Assembly Instructions Spinner Assembly Installation Spinner should be solidly supported during installation Spinner assembly weighs over lbs kg and may require more than one person for safe in...

Page 36: ...36 PV Installation Assembly Instructions Lifting Location crane only Lifting Location forklift only Tiedown Location each corner Bolt Location each body jack LIFTING TIEDOWN LOCATIONS...

Page 37: ...reader should be mounted directly on vehicle bed spreader is not designed to be supported by body jacks alone or for chassis mount applications Shipping skid is intended to be removed before mounting...

Page 38: ...38 PV Installation Assembly Instructions Supplied hardware to be installed in six locations SPINNER INSTALLATION FPO...

Page 39: ...ns 3 Caution Spreader may be shipped without oil in the gear bo Fill gearbo to oil level plug with an W gear type lubricant 4 Add fuel to engine fuel tank refer to engine manufacturers instructions 5...

Page 40: ...hawk series spreader will mount on most medium or heavy duty pickup trucks Polyhawk series spreaders can be mounted on 1 ton and larger trucks but may require optional spinner extension Lifting Locati...

Page 41: ...lift is of an adequate weight rating to prevent forklift from tipping while moving spreader Spreader Installation The Polyhawk series spreader should be mounted directly on vehicle bed spreader is not...

Page 42: ...42 SPINNER INSTALLATION Polyhawk Installation Assembly Instructions Rear Slots Front Slots Handle Rear Holes Front Pipe Spinner Rods...

Page 43: ...uctions 3 Caution Spreader may be shipped without oil in the gearbox Fill gearbo to oil level plug with W gear type lubricant 4 Add fuel to engine fuel tank refer to engine manufacturers instructions...

Page 44: ...ove the ON OFF switch up to the ON position 2 Set engine throttle to choke by pressing and holding the THROTT TTON up for two seconds 3 ress and hold the START CON OR button in the up position until t...

Page 45: ...button after the engine starts will result in damage to the engine 3 Once engine starts press the throttle D CR AS button to remove throttle from the choke position 4 ress the throttle INCR AS or thr...

Page 46: ...full speed NOT depending upon the weight of material on the conveyor or spinner electric motors may not operate at lower dial settings BLAST FEATURE Controller is also equipped with a blast feature Th...

Page 47: ...the motor at full speed until deactivated Blast feature can be deactivated at any time and controller will return to previous speed setting y pressing the OFF button on the transmitter controller and...

Page 48: ...all spreader functions are operating correctly and replace base receiver cover If programming was unsuccessful repeat pro gramming procedure or see trouble shooting guide in this manual Variable Spee...

Page 49: ...ain the ross ehicle Weight W 5 Obtain ross ehicle Weight Rating WR Front ross A le Weight Rating F AWR and Rear ross A le Weight Rating R AWR from the drivers door am or from the vehicle manufacturer...

Page 50: ...7 Coarse Sand Wet 1 472 Volume at Specified Height Cu Yds Spreader Full LPV 3 LPV 4 LPV 5 LPV 6 LPV 7 LPV 8 Spreader Full PV 5 PV 6 PV 7 PV 8 PV 9 1 22 1 36 Polyhawk Volume at Specified Height M3 Spre...

Page 51: ...To achieve maximum torque new elec tric clutches should be burnished prior to the first use Refer to the maintenance section of this manual for clutch burnishing procedure Transporting Spreader It is...

Page 52: ...pinner hydraulic motor Operating Instructions DESIRED SPREAD PATTERN BAFFLE SETTING INTERNAL EXTERNAL LEFT RIGHT LH UP LH UP CENTER UP RH UP RH UP LEFT LH UP LH UP CENTER UP RH DOWN RH DOWN RIGHT LH D...

Page 53: ...53 Operating Instructions Left Right Pattern Left Spread Pattern Right Spread Pattern WindRow Spread Pattern...

Page 54: ...matic for spreaders with Briggs Stratton engine and wired controller Connect to Engine Kill Wire Connect to Throttle Actuator Brown Black Green 15 A Fuse Red Red 12V from Vehicle Yellow Blue Red Start...

Page 55: ...and wireless controller Connect to Throttle Actuator Connect to Engine Kill Wire Black Green 15 A Fuse Red White Starter Solenoid Starter Wire Yellow Blue Capacitor Brown Battery Cable Red Wireless Re...

Page 56: ...rical Hydraulic Schematics Wiring schematic for electric spreaders with wireless variable speed controllers Wireless Receiver Conveyor Motor 12V from Vehicle Green Red Red Red Red Black Black Circuit...

Page 57: ...tics Wiring schematic for electric spreaders with dual variable speed controllers 12V from Vehicle Red Black Black Red Conveyor Motor Black Terminal Red Terminal Black Red Spinner Motor Black Black Re...

Page 58: ...ydraulic Schematics Plumbing schematic for hydraulic spreaders Conveyor Motor Single flow controller plumbing Dual flow controller plumbing Conveyor Motor Spinner Motor Spinner Motor Pressure Pressure...

Page 59: ...hicle supporting the spreader must be properly serviced The system should consist of at least a amp hr battery and a amp alternator e sure to check regularly 1 Battery terminals to assure they re tigh...

Page 60: ...d Tighten motor mounting bolts to hold motor in position V belt or roller chain should have between 1 4 5 16 cm cm de ection midway between the sprockets Adjusting Spinner Roller Chain Loosen four spi...

Page 61: ...icle Wireless transmitter requires a standard CR lithium button cell battery 1 Gently press and slide off the battery cover from the wireless transmitter 2 Remove the battery by sliding it out from un...

Page 62: ...nthly Post Season Inspect spreader for loose missing or damaged parts or hardware X X X Verify spreader is securely attached to vehicle X X Inspect electrical connections and apply dielectric grease t...

Page 63: ...g properly See electric clutch troubleshooting Loose or damaged v belt or roller chain Ad ust or replace v belt or roller chain Loose or damaged drag chain Ad ust or replace drag chain Worn drive spro...

Page 64: ...e chute Conveyor discharge clogged Clear material from discharge Material bridging inside hopper Use free flowing material Feed gate closed Open feed gate Inverted Vee not installed Install inverted V...

Page 65: ...eader battery Fuse is blown Replace fuse in spreader control cable Spreader control cable ground white wire is loose or corroded Clean and tighten connection Receiver is defective See receiver trouble...

Page 66: ...only be operated one at a time within the same area Receiver does not function Transmitter is defective See transmitter troubleshooting Transmitter is not programmed to the receiver See programming i...

Page 67: ...r setting Controller internal fuse blown Replace fuse Conveyor harness damaged Replace conveyor harness Controller has power but spinner does not operate Spinner harness is not connected to controller...

Page 68: ...lutch Replace clutch Fuse blown Replace fuse Loose wire connection or ground Repair and clean loose connection Wireless controller not functioning properly See wireless controller troubleshooting V be...

Page 69: ...n Insufficient pump speed Increase PTO RPM accordingly Erratic operation of conveyor and or spinner motor Low oil Fill reservoir to full Worn or defective motor Repair or replace motor Dirty worn or d...

Page 70: ...For the address and telephone number of the Distributor Sub Distributor nearest you check the telephone directory or you may write to Meyer Products at the address below General It is the responsibil...

Page 71: ...71 Notes...

Page 72: ...72...

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