Meyer C Series Manual Download Page 7

10

 

For pneumatic operation, the HPSC and HPTC use shaft-mounted rotary actuators while the LPTF has 
the external end of the shaft keyed and clamped to a cylinder lever arm of a pneumatic cylinder. 

For electro-mechanical operation, cam followers are mounted on the external end of the shafts. A 
motor drives a gear reducer which has a cam mounted on its output shaft. This cam rotates and 
sequentially actuates each cam follower, thereby opening and closing each gate. A counterweight 
mounted on the opposite end of the shaft keeps the cam followers riding on the cam. 
The gravity actuated valve relies on the combination of the weight of the material and system 
pressure to open and counterweights to close. 
HPSC & HPTC have rows of packing ring seals provided in the packing areas built into each side of the 
housing. Packing gland nuts may be periodically tightened to compress the packing material, thereby 
providing a seal between shaft and the housing. In some cases, air purge may be provided in this seal 
area; one row of packing is removed and a lantern ring is installed in its place. Compressed air is then 
introduced externally through a connection in the housing into the lantern ring. 
LPTF utilize the flange mounted bearing seal to provide sealing around the shaft since these are for low 
pressure differential applications. 

BASIC OPERATIONAL CYCLE 

A pneumatic Double Flapgate Valve has four repeating stages in its normal operating cycle, as 

follows (refer to Figure below):

 

Stage I. 

Stage II.

 

Stage III. 

Stage IV.

 

At the start, top and bottom gates are both closed.

 

Top gate opens allowing the material to move inside the empty chamber between the 

gates. The bottom gate remains in the closed position.

 

Top gate closes.

 

After the pre-determined cycle time, the bottom gate opens and allows the material 

to discharge.

 

7

 

SECTION II 

RECEIVING AND STORAGE 

A. Receiving

Upon receipt of equipment and material from Meyer, the following basic steps should be taken. The 

equipment is heavy and proper handling procedures should be used (See the “

Heavy - handle safely

” 

information in the “IMPORTANT SAFETY INFORMATION” section). 

1.

Use the packing list to determine that all the items shipped have been received. Your equipment

 

was carefully crated for safe shipment when given to the carrier. If items are missing, contact

 

Meyer, per the contact information at the end of this section.

2.

Check for damage. Damage in transit is the responsibility of the carrier. Title to your equipment

 

and all other items in the shipment were transferred to you as soon as the shipment left our

 

dock, thus it is your responsibility to handle any claim. In the event damage has 

 

occurred:

a.

Be sure to have the driver sign a copy of the freight bill with a notation about any

damage and contact their office before the driver leaves your premises.

b.

Contact the carrier to arrange for an independent inspector to come out to inspect the

 

damage and to prepare the inspection report. It is imperative that this inspection is done

 

before you start to unpack or use any of the equipment.

c.

If there are any visible problems with your unit or any other items in the shipment, you or the

 

driver must note in detail the damage on all copies of the freight bill before signing for the

 

shipment. Then immediately call Meyer.

d.

Photographic records of the damage are helpful to communicate the extent and type

of damage as well as provide a clear record.

e.

In addition to inspecting damaged equipment, you should also check the condition of the

 

safety labels to ensure they have not been damaged or come off. If they have, contact the

 

Factory for replacements prior to installation.

f.

Concealed Damage: If Equipment or goods are discovered to be damaged in shipment at a

 

later date, contact the carrier and Meyer immediately.

g.

In all cases of damage in transit, contact Meyer for assistance in determining whether or not

 

this damage may, in any way, affect safety or proper operation. Please contact us so that 

we

 

can assist you with replacement parts or with any questions about the claim process, 

using

 

the following contact information:

Wm. W. Meyer & Sons, Inc. 

1700 Franklin Blvd 

Libertyville, IL 60048 

800-963-4458 or 847-918-0111

[email protected]

Summary of Contents for C Series

Page 1: ...nstalling operating or maintaining this equipment Failure to do so could result in serious injury or death Save this manual HPSC HPTC LPTF Your Source for Bulk Handling Air Process Equipment Wm W Meyer Sons Inc 1700 Franklin Blvd Libertyville Illinois 60048 4407 800 963 4458 847 918 0111 Fax 847 918 8183 sales wmwmeyer com meyerindustrial com wmwmeyer com ...

Page 2: ...trol of hazardous energy procedure for the complete system that incorporates this Double Flapgate Airlock Valve and ensure that workers are properly trained to follow it See information regarding the vented isolation valve for air operated units on page 5 Appropriate plant safety and equipment training is the responsibility of the plant owner This Manual is intended to assist the owner in the trai...

Page 3: ... If the equipment is missing any labels see SAFETY LABELING section contact the Factory immediately before putting the equipment into service For add on equipment motor switches etc refer to the appropriate manufacturer s safety information Heavy handle safely The weight of this equipment and its component parts could cause serious injury if dropped or mishandled during installation service or mai...

Page 4: ...d cause serious injury or death Equipment surfaces may be hot allow them to cool before performingany work Always ensure that any electrical devices present are properly grounded in accordance with OSHA the National Electric Code NEC and local codes Failure to do so could expose personnel to hazardous voltage which could lead to serious injury or death HAZARD IDENTIFICATION Principle of operation ...

Page 5: ... nor practical for Meyer to design or supply an inlet flange guard that will work for every possible application or process It is the owner operator s responsibility to ensure that the valve is safely integrated for the particular process and application for which it was purchased and that the inlet opening remains guarded at all times during operation Isolating Energy with Vented Isolation Valve ...

Page 6: ... Flapgate Airlock Valve or any other people that may have access to the equipment will readily see as they are preparing to work on the equipment and or as theyapproach it Due to the location of the Double Flapgate Airlock Valve labels may have to be located near it for example on nearby structural steel or adjacent equipment This location needs to be the point of access where the label can be eas...

Page 7: ...mage and to prepare the inspection report It is imperative that this inspection is done before you start to unpack or use any of the equipment c If there are any visible problems with your unit or any other items in the shipment you or the driver must note in detail the damage on all copies of the freight bill before signing for the shipment Then immediately call Meyer d Photographicrecords ofthe ...

Page 8: ...area not subject to extreme temperature changes b Flapgates should be stored in an upright position c The interior of the valve should be sprayed with a rustpreventative coating d All exterior exposed machined surfaces should be sprayed with arust preventative e All openings must be sealed using pipe caps plugs or metallic or wooden flange covers Attach flange covers using a full flange gasket or ...

Page 9: ...nted on each side of each valve Electro mechanically motor driven cam operation withcounterweights Gravity actuated with counterweights The high pressure product comes in two basic configurations HPSC High Pressure Short and HPTC High Pressure Tall valves The short version is most commonly used in applications where height is limited The tall version allows for higher volumetric flow rates A spool...

Page 10: ... housing Packing gland nuts may be periodically tightened to compress the packing material thereby providing a seal between shaft and the housing In some cases air purge may be provided in this seal area one row of packing is removed and a lantern ring is installed in its place Compressed air is then introduced externally through a connection in the housing into the lantern ring LPTF utilize the f...

Page 11: ...so will lead to serious injury or death if a body part contacts a moving internal part BASIC DOUBLE FLAPGATE AIRLOCK VALVE MOUNTING Normally the Double Flapgate Airlock Valves are delivered fully assembled For shipping purposes they may be broken down due to the overall height of the unit The single valves Dutchman can be assembled together and then installed or installed piece by piece 1 We recom...

Page 12: ...ic connection details are not part of thismanual 7 There are two flow control valves on each solenoid of the Double Flapgate Valves These are factory set and typically require no adjustment 8 Position switches may be provided to indicate whether the flap gate is open or closed These will need to be wired to power and control circuits Refer to the switch vendor information for instructions There ma...

Page 13: ...EUMATIC ACTUATION OPERATION Once all of the pneumatic control components have been installed electrical components wired and the Double Flapgate Valve is properly and safely attached to the upstream and downstream equipment See HAZARD IDENTIFICATION section including all access doors being securely closed the valve may be test cycled and set up for regular operation The Double Flapgate Valve was r...

Page 14: ...isfactorily it can begin handling material Continue to observe the operation and make adjustments if needed Follow proper Lockout Tagout procedures before making adjustments failure to do so could lead to serious injury or death GRAVITY ACTUATION STARTUP Once all of the gravity control components have been installed and the Double Flapgate Valve is properly and safely attached to the upstream and ...

Page 15: ... bearingseal 3 If contaminants are present in the grease slowly add more grease until the dischargeis clean Standard packing HPSC HPTC is graphite impregnated aramid fiber up to 450 F and for high temperature applications a graphite PTFE packing is used The packing nut can be adjusted as necessary to maintain the seal around the shaft The packing should be replaced periodically to maintain the sha...

Page 16: ......

Page 17: ...revent access to the valve interior must be installed immediately and prior to start up Every unit is shipped with an attached discharge flange guard DO NOT OPERATE equipment with unguarded inlet or outlet DO NOT REMOVE FLANGE GUARD 6 Never operate the valve with the actuator guard removed or loose 7 Always follow LOCKOUT TAGOUT procedure before performing any work 8 Always keep loose clothing han...

Page 18: ...contact us at Wm W Meyer Sons Inc 1700 Franklin Blvd Libertyville IL 60048 www wmwmeyer com www meyerindustrial com Email sales wmwmeyer com 800 963 4458 File 295 P 001 ...

Page 19: ...ty labels on your equipment and know their meaning before operating your Double Flapgate Airlock Valve NOTE Contact Wm W Meyer Sons Inc at 800 963 4458 for free replacement safety label kit NEVER OPERATE EQUIPMENT WITH UNGUARDED INLET OR OUTLET FLANGE GUARD ...

Page 20: ...SCONNECT POWER WHEN WORKING ON THE VALVE FOLLOW LOCKOUT TAGOUT PROCEDURE NEVER OPERATE VALVE WITH THE ACTUATOR GUARD REMOVED DO NOT OPERATE VALVE WITH UNGUARDED INLET OR OUTLET A FLANGE GUARD IS SHIPPED WITH THE VALVE DO NOT REMOVE FLANGE GUARD ...

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