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Metso Outotec Lokotrack ST3.8, Driving Instruction, Page: 15 / 36

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Metso Outotec Lokotrack ST3.8 Driving Instruction Download Page 15

DRIVING INSTRUCTIONS

DRIVING INSTRUCTIONS

D100014840-EN

407 0 EN 2021-06-22

11

1.7. STARTING THE ENGINE

WARNING!

EXPLOSION HAZARD
Can cause death or serious injury.
Never use startup spray or similar to help the engine start, because it might

cause a destructive explosion in the induction manifold.

WARNING!

PERSONAL INJURY HAZARD
Can cause death or injury or serious injury.
Before starting the machine, make sure that there are no persons in the area

whose safety may be endangered. Walk around the machine and make sure

that there is nobody on, by or below the machine. Warn everybody in the

vicinity before starting.

For instructions on running-in period of the engine, see the instruction manual of the engine.

1. Make sure that the steps listed in “Preparing for driving” have been done.
2. Locate the main switch and turn it to ON position.

ON

OFF

Figure 13: Main switch in ON position

3. Locate the main control panel.
4. Turn the control panel key switch clockwise to position 1 (ON).

Figure 14: Control panel key switch ON

Summary of Contents for Lokotrack ST3.8

Page 1: ...2ULJLQDO LQVWUXFWLRQV RNRWUDFN 67 ULYLQJ QVWUXFWLRQV 5HYLVLRQ 1 ...

Page 2: ...Copyright Metso Outotec ...

Page 3: ... buttons are not pressed down 21 1 12 3 Making sure that remote stop button is not pressed down 21 1 12 4 Checking if the manual valves are on 22 1 12 5 Making sure that the battery clamps are attached 22 1 12 6 Charging the battery of Lokotrack unit 22 1 12 7 Charging the battery of radio control device 23 1 12 8 Jump starting the engine with another machine or vehicle 24 1 12 9 Starting the engi...

Page 4: ......

Page 5: ...ause of the size and weight of the machine pay special attention when moving the machine It is highly recommended that a banksman is used when the machine is moved DANGER GENERAL HAZARD Will cause death or serious injury Read the safety section before working with the machine Only competent and trained personnel are allowed to work with the machine WARNING PERSONAL INJURY HAZARD Can cause death or...

Page 6: ... injury Pay attention to the machine dimensions to avoid power lines bridges branches and other obstacles NOTICE Make sure the following The process is set to OFF and it will not be started during transportation The driving route is smooth enough Differences in altitude or inclinations do not prevent driving The lighting is appropriate at the site or near the machine The driving surface is not icy...

Page 7: ...top button the key switch of the machine or with the remote stop button located on either the drive control device radio control device or track drive radio remote control Before starting the machine make sure you know the location of the emergency stop buttons 1 2 3 Callout Description 1 On the left side of the machine 2 On the right side of the machine 3 On the service platform Figure 2 Location...

Page 8: ... the machine make sure you know the location of the emergency stop buttons 1 2 Callout Description 1 Remote stop button in drive control device 2 Remote stop button in radio control device Figure 3 Location of remote stop button NOTICE To stop the engine with the remote stop button of the drive control device the drive control device must be connected NOTICE To stop the engine with the radio contr...

Page 9: ... disconnected from the machine immediately after driving and stored in a safe place when not in use Only lift and hold the drive control device by its handles Do not pull the device from the cable or drag or move it otherwise 1 2 3 4 A A B B Callout Description Callout Description 1 Drive control lever left track A forward B backward 3 Drive control lever right track A forward B backward 2 Remote ...

Page 10: ... Grid lifting UP optional Grid lowering DOWN optional 7 Remote stop push and pull button Crushing screening hydraulic operations and the engine are stopped 3 Mode selection Track drive UP Process DOWN 8 Track drive mode Increase engine rpm track driving speed UP Decrease engine rpm track driving speed DOWN Process Start feed UP Stop feed DOWN 4 Activate grid tilt sequence UP optional Stop process ...

Page 11: ...erything is secured in place 3 Check the inclinations approach angle and departure angle of the machine 5 15 Figure 6 Maximum inclinations NOTICE On steep slope the back end engine must be on the downhill side 10 4 Figure 7 Maximum approach and departure angle The ground clearance of the screen end 4 can be increased by lifting the screen For instructions see Increasing the ground clearance NOTICE...

Page 12: ...ive control device 4 Manual valves ON OFF Activates and deactivates the hydraulic cylinder functions 5 Control display Interface for the user to operate the control system 6 Emergency stop button Shuts down all processes including the engine 7 Process stop Stops the screening process in sequence 8 Process start Starts the screening process in sequence 9 Engine start and stop Push button for starti...

Page 13: ... the locking pins Pay attention to the machine dimensions to avoid power lines bridges branches and other obstacles Prerequisites The machine is positioned on a level ground with the engine running To start the engine see Starting the engine The need of increasing ground clearance can vary case by case Increase the ground clearance according to need but pay attention to how much room there is on t...

Page 14: ...creen box angle adjusting clips and locking pins 2 from the adjustment sleeves 1 4 Using the Screen UP DOWN control 4 raise the screen angle by moving the screen angle control to the RAISE position 5 Raise the screen angle trestle 3 slightly above the desired operating position 6 Move the adjustment sleeves 1 to the desired hole and replace the locking pins and clips 2 in the screen angle trestle ...

Page 15: ... sure that there are no persons in the area whose safety may be endangered Walk around the machine and make sure that there is nobody on by or below the machine Warn everybody in the vicinity before starting For instructions on running in period of the engine see the instruction manual of the engine 1 Make sure that the steps listed in Preparing for driving have been done 2 Locate the main switch ...

Page 16: ...start stop button The machine gives an acoustic warning signal before it starts Release the Engine start stop button when the engine is running If the engine does not start see Troubleshooting Figure 16 Engine start stop button 7 Allow the engine to idle until it has warmed up 8 Check around the engine compartment area for engine oil fuel coolant or hydraulic fluid leaks 1 8 CONNECTING THE CONTROL...

Page 17: ...on the control panel To acknowledge the alarm disconnect and reconnect the drive control device plug The drive control device cannot be used if the radio control mode is switched on 4 On the main control panel make sure that the radio control mode ON OFF switch is in position 0 OFF Figure 18 Radio control switch in position 0 OFF 1 8 2 CONNECTING THE RADIO CONTROL DEVICE NOTICE Before using the ra...

Page 18: ...ne straight move both radio control levers simultaneously to the same direction When turning the machine use only one lever at the time Check the directions of radio control levers compared to the directions of the machine from Driving directions NOTICE When turning avoid driving tracks in opposite directions For description of the functions of radio control device see Radio control device 1 This ...

Page 19: ...mode and then adjust the engine speed to around 1000 rpm to avoid stalling the engine 5 To familiarize yourself with the drive controls and to check that track drive works properly use the radio control levers to drive the machine 0 5 m 20 in straight and stop NOTICE Be aware of the driving conditions Weather or ground conditions firmness of the ground can affect the traction If driving on uneven ...

Page 20: ...and can support the weight of the machine To drive the machine straight move both radio control levers simultaneously to the same direction When turning the machine use only one lever at the time Check the directions of radio control levers compared to the directions of the machine from Driving directions NOTICE When turning avoid driving tracks in opposite directions For description of the functi...

Page 21: ...mode and then adjust the engine speed to around 1000 rpm to avoid stalling the engine 5 To familiarize yourself with the drive controls and to check that track drive works properly use the radio control levers to drive the machine 0 5 m 20 in straight and stop NOTICE Be aware of the driving conditions Weather or ground conditions firmness of the ground can affect the traction If driving on uneven ...

Page 22: ...of the engine For locations of emergency stops see Emergency stop locations NOTICE Make sure there is no feed system running when approaching the machine 1 Before stopping the engine let the engine to idle cool down for approximately 5 minutes 2 Shut down the engine In the control panel push the engine start stop button Figure 24 Engine start stop button 3 Turn the control panel key switch to OFF ...

Page 23: ...arging the battery of Lokotrack unit p 22 or Jump starting the engine with another machine or vehicle p 24 or Starting the engine with jump starter p 24 or Making sure that the battery clamps are attached p 22 Engine start failed Engine did not start Engine start is prevented Making sure that the main switch is ON p 20 or Making sure that the emergency stop buttons are not pressed down p 21 or Mak...

Page 24: ...drive does not work Drive control device or radio control device was connected before starting the engine The machine cannot be driven to any direction Reconnect Reactivate the control device Engine is not running properly or it suddenly stopped Fuel tank is empty The machine cannot be driven Checking the fuel level p 24 Engine is not running properly or it suddenly stopped When driving on a slopi...

Page 25: ...y stop button is pressed down reactivate it by pulling the red knob Figure 27 Emergency stop button 1 12 3 MAKING SURE THAT REMOTE STOP BUTTON IS NOT PRESSED DOWN If the remote stop button is pressed down a message A17 Remote stop active is displayed in the top left corner of the main control panel display 1 From the drive control device or from the radio control device make sure that the remote s...

Page 26: ...shown in the display indicating that the manual valves are on 2 Make sure that the manual valves are off Figure 28 Manual valves ON OFF push button 1 12 5 MAKING SURE THAT THE BATTERY CLAMPS ARE ATTACHED 1 Locate the battery and check if the battery clamps are attached properly Figure 29 Battery location 2 If the battery clamps are loose attach them 1 12 6 CHARGING THE BATTERY OF LOKOTRACK UNIT 1 ...

Page 27: ...ansmitter is ON but not yet operational Flashing green Transmitter is operational Red light blinking Low battery Fast charging 1 Insert the discharged battery into the battery compartment and snap into place The charge LED flashes for 2 seconds then stays lit 2 Press FAST CHARGE The FAST CHARGE LED also lights up and stays lit When the READY LED lights up and the CHARGE and FAST CHARGE LEDs turn O...

Page 28: ...ct the jump cables to the portable jump starter while it is still in the off position If the cables are permanently attached to the unit you can ignore this step 2 Connect the positive red jumper clamp to the positive terminal of the vehicle s battery and the negative black clamp to the negative terminal of the stalled battery Make sure that the clamps are properly connected so that when the vehic...

Page 29: ...elp information will help you to understand the functions of the machine NOTICE If there is a malfunction that is preventing the track driving it must be fixed before proceeding If necessary contact Metso Outotec In a problem situation check if there are any active alarms 1 From the main view check if the alarm indicator 1 is red or grey a Red color Active alarm or warning b Grey color No active a...

Page 30: ...g You do not need to acknowledge alarms or warnings They will change inactive automatically after the cause has been fixed 777 1 777 4 777 5 2 3 6 Callout Description Callout Description 1 List of alarms and warnings red dot indicates active alarm 4 Message type and activity 2 List of all events alarms warnings and event messages 5 List field 3 List of diagnostic messages of the engine 6 Tap any r...

Page 31: ...o control device is pressed down 1 Reactivate the remote stop button by pulling the red or black knob depending on the control device you are using For the location of remote stop button see Remote stop location 1 12 13 HANDLING THE EMERGENCY STOP ALARM If the emergency stop alarm is active one or more emergency stop buttons are pressed down 1 Reactivate the emergency stop buttons by pulling the r...

Page 32: ...ther refilling the hydraulic oil nor engine coolant does not solve the problem consider arranging help from a third party for example a hoist crane or another vehicle which could be used for moving the machine to more even ground 1 12 15 CHECKING THE HYDRAULIC OIL LEVEL AND POSSIBLE LEAKS If the hydraulic oil level is too low an alarm for example A7 Engine running prevent Low hydraulic oil level i...

Page 33: ...the inclination angle of the machine is not too large See Preparing for driving and Correcting too large inclination angle of the machine 5 Try starting the engine again 1 12 16 OPENING THE HYDRAULIC SHUT OFF VALVE If the hydraulic shut off valve is closed a message A5 Engine running prevented Hydraulic main valve closed is displayed in the message field on the top left corner of the main control ...

Page 34: ...e is displayed in the message field on the top left corner of the main control panel display Check the hydraulic oil temperature by doing the following 1 From the main view of the control panel display tap Information views 3 2 Tap ST information 1 1 2 3 Callout Description 1 ST information view 2 Hydraulic oil temperature 3 Information views Figure 40 ST information view The hydraulic oil tempera...

Page 35: ...s active the Status symbols 3 have some other color than grey or yellow For enabling track driving tap the Stop button 4 for those devices that have some other color than grey or yellow in their status symbol a Wait for the status symbol to get grey color and then you can activate the track driving again 1 3 1 4 2 1 Callout Description 1 Process control views 2 Manual controls one view 3 Status sy...

Page 36: ...DRIVING INSTRUCTIONS 32 D100014840 EN 407 0 EN 2021 06 22 DRIVING INSTRUCTIONS Figure 42 Process stop button ...

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