MetalMaster PB-1030T User Manual Download Page 3

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OPERATING MANUAL

MACHINE TYPE DESCRIPTION

Standard Supply

Voltage

Controller Backside

Safety

Backgauge

Adjustment

Hydraulic

Block

Accessories

415V

1-NC89

2-NC Easy

Touch

Manual

Jinhai

NOTE:

In order to see the type and model of the machine, please see the specification

plate. Usually found on the back of the machine. See example (Fig.1)

Fig.1

Summary of Contents for PB-1030T

Page 1: ...EDITION NO PB REV1 SECTION DATE OF ISSUE SEPTEMBER 2015 PAGE 1 USER MANUAL HYDRAULIC PANBRAKE Machine Types PB 440 T PB 825A PB 830A T PB 1030T PB 860T...

Page 2: ...DRAULIC PANBRAKE MACHINE MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligati...

Page 3: ...ler Backside Safety Backgauge Adjustment Hydraulic Block Accessories PB CE 415V 1 NC89 2 NC Easy Touch NA Manual Jinhai NOTE In order to see the type and model of the machine please see the specificat...

Page 4: ...E SETUP 4 1 Setting The Clamp Gap 11 5 MAINTENANCE AND INSPECTION 5 1 Type and frequency of Inspections 12 5 2 Lubrication Points 13 5 3 Changing Oil 14 5 4 Changing The Filter 15 5 5 Troubleshooting...

Page 5: ...or deg 0 120 0 120 0 120 0 120 Box Depth Of Fingers mm 230 215 205 205 Opening Height mm 140 140 140 140 Weight kgs 1250 1740 2900 3730 System Pressure Mpa 5 5 5 5 Pan Movement mm sec 5 5 5 5 Clamp Mo...

Page 6: ...5 OPERATING MANUAL 1 3 Overall Drawings...

Page 7: ...emoved for an operation are securely seated and firmly tightened before the machine is used q Ensure your fingers and limbs are clear before operating the pan brake q Lower finger clamps to work Do no...

Page 8: ...vement q Be aware of pinch points created by objects that move and come into direct or close contact with fixed objects q Be on guard whenever you put your hands fingers toes or feet between anything...

Page 9: ...nbrake use only the four sling holes located on the top of the end plates Fig 2 3 The slings should be positioned so the machine is level when lifted When using slings please take note of the sling an...

Page 10: ...allation and a dry working environment without danger of fire and explosion is necessary The floor load where the machine is to be installed must be suitable for the weight of the ma chine 3 INSTALLAT...

Page 11: ...the direction does not match stop the pump rotation by turning the key and make changes to the wiring 3 2 Machine Leveling To set your machine up so that it operates to optimum performance apply the...

Page 12: ...ed 0 6 This should represent your material thickness Example If the material to bend is 6mm then place the pin in position 6 Note This must be done on both sides You may have to use a combination of t...

Page 13: ...surfaces Daily Operator Guards for physical damage Daily Operator Machine fixing bolts against loosening Weekly Operator Oil Leakage in cylinders Weekly Operator Oil leakages in hoses pipes and hydrau...

Page 14: ...13 OPERATING MANUAL GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS 5 2 Lubrication Points...

Page 15: ...el must be seen in the middle of the oil indicator Observe the oil level from this indicator Always keep the oil at the same level 4 When changing oil keep the oil thank clean 5 Oil must be changed af...

Page 16: ...crews 2 Remove the old filter from its place inside the oil tank by turning in a clock wise direction 3 Fix the new filter into its place by turning it in counter clock wise direction Note The suction...

Page 17: ...ectional valve is blocked Failure of directional valve Suction filter is blocked Pump failure Leakage in the pipes or cyl inder Clean valve Change valve Clean valve Change valve Clean filter Check pum...

Page 18: ...all of them are properly functional Replace the faulty components The machine body and mechanical parts must be checked through by authorized and qualified personnel and the machine must be prepared...

Page 19: ...L APPENDIX A Spare Parts List No Name Specification 1 Dust Seal ADA 17 0450 N90 2 Seal U321 45 53 8 3 Seal WRI45 4 O Ring G70 O RING 69 4x3 1 5 Seal KDAS 070 058 6 O Ring G35 O RING 34 4x3 1 HYDRAULIC...

Page 20: ...19 OPERATING MANUAL Top Hydraulic Cylinder and Seal No Name Specification 1 Seal KDAS 140 115 2 O Ring G35 O RING 35 4x3 1 3 Seal U321 70 78 8 4 Seal WRI 70 5 O Ring G135 O RING 134 4x3 1...

Page 21: ...20 OPERATING MANUAL B Hydraulic Circuit Diagram...

Page 22: ...21 OPERATING MANUAL C NC89 Electric Circuit Diagram...

Page 23: ...22 OPERATING MANUAL D Ezy Touch Controller Electric Circuit Diagram...

Page 24: ...beam down SB6 Foot Panel WLCA2 2 Upper beam up SB7 Switch KH2022 250VAC 6A Auto start SB8 Switch KH2022 Table flap up SB9 Switch KH2022 Table flap down KM Contactor 3TB 43 25A Circuit contactor KA1 K...

Page 25: ...AL G Modification For Loss Of Clamping Pressure When clamping pressure is reduced or lost during operation causing the machine to become inactive use Re Clamp button on the side of the main control bo...

Page 26: ...xample 3 3 seconds and press Clamp Operation See Man 06 Panbrake Hyd Clamp Setup Operation pdf manual before clamping material Manual Bend Switch mode to manual Example Enter 90 in Angle SV Clamp mate...

Page 27: ...ss the PUMP ON icon to turn the pump on for any bending operations HOME page This is the main page to access all the bending screens MANUAL MODE Press MANUAL MODE icon to access this screen Operation...

Page 28: ...WELL TIME and OPEN HEIGHT Once all values are correct press PROGRAM CONFIRM to load program This will turn RED which means the program has been loaded Clamp job with foot pedal and Press the start but...

Page 29: ...The apron will automatically bend up to the programed angle dwell for set value return back down to 0 position then the clamp will open automatically to the set open height Repeat process for next ben...

Page 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 31: ...ce power is restored 9 Work area hazards Keep the area around the Panbrake clean from oil tools objects chips Pay attention to other persons in the area and know what is going on around the area to en...

Page 32: ...C MEDIUM Risk Control Strategies Recommended for Purchase Buyer User Keep hands clear of folder blades when clamping Secure support work material Body parts should be kept clear of moving parts Care...

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