MetalMaster MG-440 User'S Operation Manual Download Page 1

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MECHANICAL GUILLOTINE

OPERATION MANUAL

Edition No : MGG-1

Date of Issue : 10/2016

Models.

MG-440, MG-840

Page 1

Instructions Manual for MG-440 (S924A)

07/02/2018

Summary of Contents for MG-440

Page 1: ...MECHANICAL GUILLOTINE OPERATION MANUAL Edition No MGG 1 Date of Issue 10 2016 Models MG 440 MG 840 Page 1 Instructions Manual for MG 440 S924A 07 02 2018...

Page 2: ...O SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation or notice Please ensure the l...

Page 3: ...ories 12 4 COMMISSIONING 4 1 Preparation of the Machine 13 4 2 Omrom E3z Safety Sensor Alignment 13 4 3 Manual Back Gauge 16 4 4 Commissioning Check List 16 5 OPERATION INSTRUCTION 5 1 Pre Operational...

Page 4: ...50 Back Gauge Type Rack Pinion Rack Pinion Strokes per Minute 22 28 Dimensions Width mm Depth mm Height mm 1860 2210 1180 3124 2398 1290 Weight kgs 1440 2500 Main Motor 3 Phase 415 Volt 50Hz kW 4 7 5...

Page 5: ...5 OPERATION MANUAL 1 3 OVERALL DRAWING Page 5 Instructions Manual for MG 440 S924A 07 02 2018...

Page 6: ...can be used as a guide to identify workplace hazards and to reduce the risks of operating metal guillotines It is an unsafe practice for two people to work at a guillotine unless both operators are pr...

Page 7: ...mpt to cut material beyond the capacity of the machine q Never attempt to cut rod strap or wire with this machine q Use correct lifting procedures when handling large sheets of material q Take extreme...

Page 8: ...al control The foot pedal when pressed activates the beam and must be held in the de pressed position until the machine has completed its cut Release the foot pedal during the cutting operation and th...

Page 9: ...ease take note of the sling angle and the loads that apply When the slings are at a 45 angle then each sling is carrying the equivalent of 50 of the load weight Fig 2 1 When the slings are at a 90 ang...

Page 10: ...re and explosion is necessary The floor load where the machine is to be installed must be suitable for the weight of the machine 3 INSTALLATION 3 1 BASE FOUNDATION AND SECURING POINTS Before securing...

Page 11: ...ine up so that it operates to optimum performance apply the following procedure After your guillotine has been anchored to a concrete slab floor it then needs to be leveled The leveling is performed u...

Page 12: ...ce of the holes q Re tighten the screws Fig 3 3 3 4 ATTACHING THE ACCESSORIES q Bolt the support arms onto the feed table Ensure they are level and square to the table Fig 3 2 q Unpack and attach the...

Page 13: ...setup instructions before starting the machine The safety circuit consists of a reset switch and two rear side guards each having 3 sensors Your ma chine will have a RED warning light on the main cont...

Page 14: ...bottom on the guard The receivers are wired in series so No 1 receiver will have a green light on indicating it has power When it is correctly aligned with its sender the red green light will be on a...

Page 15: ...otor and the safety circuit will have to be reset again Loosen the sender screws and angle the sender up until the receiver loses alignment Angle sender down until the receiver re aligns and then lose...

Page 16: ...any position It also has a button ABS which allows a switch between absolute and incremental measurement E G First cut is at 100mm and the second cut is at 400mm when ABS is pressed then the total of...

Page 17: ...ical box image C 6 If red light on control panel is off continue to step 7 7 Repeat steps 1 to 6 for each sensor 2 3 A Basic Control Light on Emergency Stop Check B Rear Guarding Sensors C Guard Reset...

Page 18: ...5 6 1 Power ON Light 2 Illuminated Start Button 3 Electrics OFF 4 Continuous or Single cut 5 Emergency Stop 6 Rear Safety Guard 2 If all the safety checks have been done then press the Start button t...

Page 19: ...imately 10 of the thickness of the material E G 1mm material 0 1mm Blade Gap 2mm material 0 2mm Blade Gap Adjusting the Blade Gap Step 1 Isolate the machine from the power supply and place a maintenan...

Page 20: ...aft 6 Month Planned Maintenance Brass Bush for eccentric sleeve Daily Operator Shaft pin of the connecting rod Monthly Operator Gearbox 6 Month Planned Maintenance All Guards that protect against phys...

Page 21: ...ZG 3 Grease 2 Guide surface of the blade beam Oil Gun 2 3 Back gauge gear Manually 2 4 Back gauge rack Manually 2 5 Connecting Rod shaft pin Manually 2 6 Copper bush for eccentric sleeve Oil gun 2 7...

Page 22: ...t of the motor brake The air gap on the motor brake should be 0 3 0 4mm Step 1 Loosen the 3 bolts Step 2 Adjust the 3 nuts Make sure that the gap is the same all the way round Step 3 Tighten the 3 bol...

Page 23: ...0 2mm with feeler gauge and then re calibrate the graduated dial ring to read 0 2mm Repeat both ends Graduated Dial ring has a locking screw nut that must be undone to adjust Graduated Dial ring has...

Page 24: ...tment needs to be made Inch the beam until it reaches the top position Loosen the positioning screw and rotate the cam until the travel switch moving arm roller is in line with the highest part of the...

Page 25: ...25 OPERATION MANUAL A ELECTRICAL DIAGRAM Page 25 Instructions Manual for MG 440 S924A 07 02 2018...

Page 26: ...connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp a...

Page 27: ...Any presence sensing safeguarding used must have regular Safety integrity tests and records kept These records must be kept for 5 years or for the life of the plant and be handed to any person that y...

Page 28: ...ear gloves to prevent cuts from sharp material offcuts Secure support work material on table Isolate power to machine prior to any checks or maintenance Hands should be kept clear of moving parts and...

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