Metal Work ONE Use And Maintenance Download Page 3

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CONDENSATE DRAIN

An efficient internal system separates most of the water condensate
in the compressed air and collects it in a clear bowl at the bottom
of the unit. This water has to be drained out.
If an RMSA device is present, the compressed air supply must be
switched off periodically to drain out the condensate or, alternatively,
the ring nut must be pushed upwards by hand.
If there is an automatic drain, the condensate is drained out
automatically whenever the level in the bowl reaches the point
of intervention of the float valve.
If you wish to drain the water out elsewhere, attach a 1/8” pipe
and fitting.

NB:

 If the diameter of the pipe is too small, or there are bends

or bottlenecks, it is difficult for the water to flow through it and
the automatic drain does not work properly.

SUPPLEMENTARY AIR INTAKES

AIR EXHAUST

One has a single compressed air relief valve at the bottom.
Downstream air is discharged when:

1-

 The V3V manual valve is closed;

2-

 The V3v electric valve or the APR is switched off;

3-

 The downstream pressure exceeds the reading on the regulator.

The exhaust valve has a 1/4” threaded port supplied standard
with a metal mesh silencer.
If you wish to convey the air out, replace the silencer with a
suitable fitting. 

A pipe with a diameter of at least 6 mm is

recommended.

G1/4”

G1/4”

G1/4”

A

B

B

If necessary, it is possible to drain
the condensate whilst the bowl is
pressurised. The simple manual
operation of “pushing up the
valve” will allow the condensate
to drain.

When rotating the button
clockwise, the valve becomes in
locked position, and can only work
when the button is returned to the
central position.

The semi-auto condensate drain
is the normally open type. When
there is pressure in the bowl, the
drain closes. When there is no
pressure in the bowl, it  opens
and the condensate  drains out.

RMSA

condensate
drain G1/8”

RA

air exaust
 G1/4”

ø at least
MIN 6 mm

A - Non-regulated filtered air intake

This is a 1/4” port situated at the top on the left that takes air
downstream of the filter before the regulator and the valves,
pressure switches, etc. It is used for example for a compressed
air gun.  To use it, remove the A7 plug.

NB:

 Switch off the compressed air supply before removing the

plug.

 If there is no alternative method, unscrew the filter plug, the

automatic valve incorporated in the unit will cut off air flow after
the filter.

B – Regulated filtered air intakes

There is a 1/4” port at the top on the right and one bottom right,
connected in parallel the main threaded outlet port, so downstream
of the regulator, the valves, the pressure switch and so on.
To use it, remove the A7 plug.

NB:

 Switch off the compressed air supply before removing the

plug.

 Merely turn the manual V3V valve, if there is one, to off, or

switch off the electricity supply to any solenoid valves. If there is
no alternative method, unscrew the filter plug, the automatic valve
incorporated in the unit will cut off air flow after the filter.

Summary of Contents for ONE

Page 1: ...USE AND MAINTENANCE ...

Page 2: ...ply includes 2 screws M5x75 2 washers 5x10 2 nuts M5 ONE has been designed to treat compressed air No other fluid can be used without express authorisation by Metal Work It is preferable to use UNLUBRICATED air If there are devices requiring lubrication it is advisable to install the lubricator downstream ONE as close as possible to the devices involved Connect the ports to the thread by rotating ...

Page 3: ...te whilst the bowl is pressurised The simple manual operation of pushing up the valve will allow the condensate to drain When rotating the button clockwise the valve becomes in locked position and can only work when the button is returned to the central position The semi auto condensate drain is the normally open type When there is pressure in the bowl the drain closes When there is no pressure in...

Page 4: ...itch setting and if an electrical circuit is connected NO YELLOW LED Pressure switch s normally open contact It is on if the actual pressure is higher than the pressure switch setting and if an electrical circuit is connected CLOGGED FILTER SIGNAL If the filter gets so clogged up that it causes an excessive drop in pressure as the air passes through the orange indicator will project from the body ...

Page 5: ...Considering that the air in the cartridge flows outwards the dirt collects inside the cartridge and does not affect the other internal surfaces It is always advisable however to clean the inside of the unit and the plug When you replace the plug tighten it to a maximum torque of 6 Nm taking care not to damage it Use an 8 mm Allen wrench if necessary 1 Turn the knob until you read the desired value...

Page 6: ...nal or a normally close signal It is also connected to the NC and NO LEDs which come on if the actual pressure is less or greater than the set pressure respectively The LEDs only come on if an electric charge max 0 5 A is connected to them as shown in the diagram see subsection on LEDs Regulation is by means of the knurled knob Turn towards to increase the pressure and vice versa Proceed as follow...

Page 7: ...the knob by pulling it upwards and then regulate 4 SHUT OFF VALVE V3V PROBLEM 4 1 No air passes downstream 4 2 The air gets continuously released CAUSE In the manual version the knob is in OFF position No pneumatic control in the pneumatic version The manual V3V is in OFF position REMEDY Put the knob on the ON position Check the presence of the pneumatic control Put the knob on the ON position 3 P...

Page 8: ...elf by pushing sideways 4 Unscrew the silencer on the exhaust E 5 Remove the 1 4 A7 plugs F or any fittings mounted from the supplementary outputs 6 Unscrew the 2 2 2 screws G on the three sides of the guard 7 Remove the guard H by pulling it from the front 8 Remount the guard following the above operations in the reverse order 1 Unscrew the two M4 x 45 screws A 2 Extract the threaded port B 3 Cle...

Page 9: ...242E or 542 4 Screw on the new pressure gauge making sure the markings are horizontal 5 Remount the guard 1 Remove the guard 2 Remove the regulator knob A 3 Unscrew the bell B using the key provided 4 Remove all the components for the pilot regulator C 5 If you wish to replace the poppet as well unscrew the 2 screws E and remove the poppet presser D and poppet F 6 Remount the new parts with great ...

Page 10: ...c board 7 Mount the new pressure switch in the reverse order Grease the OR seal of the valve 8 To get the class of protection IP65 it is necessary to apply new sealant where the existing sealant is damaged A silicon sealant can be used for this purpose 9 Remount the guard 10 Calibrate the new pressure switch following the instructions given above NB during the disassembly stage it s probable that ...

Page 11: ...nance not covered in this handbook please contact Metal Work s Sales Office They will either arrange for the repairs to be made or provide you with full technical details so that you can do it yourselves OTHER INTERVENTIONS IS ENVIRONMENTALLY FRIENDLY As it weighs less than a quarter compared to the conventional units it saves a considerable amount of raw materials such as aluminium and technopoly...

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