Metal Samples MS2600E Operator'S Manual Download Page 5

1

 

 

I.

 

Introduction

 

 

A.

 

General

 

Description

 

 

The

 

MS2600E

 

is

 

a

 

high

resolution

 

meter

 

designed

 

to

 

transmit

 

corrosion

 

(metal

 

loss)

 

data

 

from

 

an

 

Electrical

 

Resistance

 

(ER)

 

probe

 

to

 

a

 

plant

 

control

 

system

 

or

 

other

 

recording

 

device.

  

The

 

MS2600E

 

utilizes

 

traditional

 

4

20mA

 

current

 

loop

 

communication

 

and

 

is

 

loop

powered,

 

so

 

it

 

requires

 

only

 

a

 

two

wire

 

interface.

  

This

 

results

 

in

 

a

 

simple

 

and

 

low

cost

 

installation.

  

The

 

use

 

of

 

the

 

4

20mA

 

protocol

 

also

 

allows

 

the

 

MS2600E

 

to

 

be

 

placed

 

great

 

distances

 

from

 

the

 

control

 

system

 

or

 

recorder

 

while

 

maintaining

 

good

 

noise

 

rejection.

  

Practical

 

current

 

loop

 

distances

 

can

 

be

 

many

 

thousands

 

of

 

feet

 

(see

 

pages

 

6

 

and

 

7

 

for

 

exact

 

specifications.)

 

The

 

MS2600E

 

is

 

compatible

 

with

 

all

 

types

 

of

 

Metal

 

Samples

 

ER

 

probes,

 

as

 

well

 

as

 

any

 

standard

 

ER

 

probe

 

from

 

other

 

manufacturers.

  

Unlike

 

competitors’

 

products,

 

the

 

MS2600E

 

Transmitter

 

does

 

not

 

require

 

factory

 

modification

 

to

 

accommodate

 

different

 

probe

 

types.

  

The

 

probe

 

type

 

can

 

be

 

easily

 

changed

 

at

 

any

 

time

 

using

 

the

 

on

board

 

probe

 

selection

 

switches

 

(see

 

page

 

9.)

 

The

 

MS2600E

 

is

 

available

 

as

 

direct

mount

 

(standard)

 

or

 

remote

mount.

  

In

 

the

 

direct

mount

 

version

 

the

 

MS2600E

 

is

 

mounted

 

directly

 

to

 

the

 

ER

 

probe.

  

This

 

option

 

offers

 

the

 

simplest

 

installation

 

and

 

minimizes

 

noise

 

problems.

  

The

 

remote

mount

 

option

 

allows

 

the

 

MS2600E

 

to

 

be

 

mounted

 

independently

 

from

 

(but

 

in

 

close

 

proximity

 

to)

 

the

 

ER

 

probe.

  

It

 

is

 

then

 

connected

 

to

 

the

 

probe

 

via

 

a

 

short

 

probe

 

cable.

  

(See

 

page

 

5

 

for

 

mounting

 

diagrams

 

and

 

specifications.)

 

B.

  

Principles

 

of

 

Operation

 

 

The

 

MS2600E

 

operates

 

on

 

the

 

Electrical

 

Resistance

 

(ER)

 

technique

 

and

 

is

 

used

 

in

 

conjunction

 

with

 

an

 

ER

 

probe.

  

The

 

ER

 

probe

 

utilizes

 

a

 

resistive

 

sensing

 

element

 

manufactured

 

from

 

the

 

material

 

of

 

interest

 

(or

 

a

 

close

 

approximation)

 

which

 

is

 

exposed

 

to

 

a

 

corroding

 

environment.

  

This

 

is

 

called

 

the

 

Exposed

 

or

 

Corroding

 

Element.

  

The

 

resistance

 

of

 

the

 

Exposed

 

Element

 

is

 

directly

 

related

 

to

 

its

 

thickness,

 

so

 

as

 

the

 

element

 

corrodes

 

the

 

resulting

 

loss

 

of

 

metal

 

causes

 

a

 

proportional

 

increase

 

in

 

the

 

element’s

 

resistance.

  

The

 

probe

 

also

 

contains

 

an

 

internal

 

Reference

 

Element

 

which

 

is

 

used

 

to

 

compensate

 

for

 

the

 

influences

 

of

 

temperature

 

on

 

the

 

Exposed

 

Element.

 

The

 

MS2600E

 

is

 

designed

 

to

 

work

 

with

 

any

 

standard

 

ER

 

probe,

 

but

 

it

 

is

 

recommended

 

that

 

Cylindrical

 

and

 

Large

 

Flush

 

type

 

probes

 

be

 

used

 

to

 

ensure

 

optimum

 

performance.

  

Their

 

physical

 

design

 

places

 

the

 

Reference

 

Element

 

in

 

closer

 

proximity

 

to

 

the

 

Exposed

 

Element

 

compared

 

to

 

other

 

probe

 

types,

 

providing

 

more

 

effective

 

temperature

 

compensation

 

and

 

thus

 

reducing

 

the

 

effects

 

of

 

thermal

 

noise.

 

Because

 

they

 

are

 

designed

 

to

 

corrode,

 

ER

 

probes

 

are

 

sacrificial

 

in

 

nature.

  

Each

 

ER

 

probe

 

will

 

have

 

a

 

finite

 

life

 

that

 

is

 

based

 

on

 

the

 

element

 

thickness.

  

ER

 

probes

 

are

 

available

 

in

 

a

 

number

 

of

 

geometries

 

and

 

thicknesses

 

designed

 

to

 

suit

 

a

 

wide

 

variety

 

of

 

applications.

 

Table

 

1

 

lists

 

the

 

common

 

ER

 

element

 

options

 

available

 

from

 

Metal

 

Samples

 

and

 

the

 

effective

 

life

 

of

 

each.

 

 

 

Summary of Contents for MS2600E

Page 1: ...4 20mA Transmitter Operator s Manual Metal Samples Company A Division of Alabama Specialty Products Inc 152 Metal Samples Rd Munford AL 36268 Phone 256 358 4202 Fax 256 358 4515 E mail msc alspi com Internet www metalsamples com ...

Page 2: ... ...

Page 3: ... Area Installation 7 3 Setup and Operation 9 a Probe Selection Switches 9 b Testing the Current Loop 10 i Calibration 10 ii Testing loop output zero 4mA and span 20mA 10 iii Testing the MS2600E with the Meter Prover 10 c Interpreting Data 11 i Metal Loss 11 ii Calculating Corrosion Rate 11 d Commissioning 13 C Maintenance 13 D Troubleshooting 14 III Service and Warranty Information 15 A Warranty 1...

Page 4: ... ...

Page 5: ...R probe It is then connected to the probe via a short probe cable See page 5 for mounting diagrams and specifications B Principles of Operation The MS2600E operates on the Electrical Resistance ER technique and is used in conjunction with an ER probe The ER probe utilizes a resistive sensing element manufactured from the material of interest or a close approximation which is exposed to a corroding...

Page 6: ... faster to corrosion events and upsets compared to traditional ER meters At 16 bit resolution the MS2600E can measure metal loss amounts as small as 0 0015 of the probe life Metal loss readings taken by the MS2600E are converted to a linearized 4 20mA current loop output The 4 20mA signal can be fed into a plant control system or other devices and scaled accordingly to reflect metal loss Then corr...

Page 7: ... Data PowerRequirements 10 to 28 VDC MaximumProbeCableDistance 30 ft 9 1 m OutputSpecifications 4 20mACurrentLoopOutput Hazardous Location Certifications Intrinsic Safety USA Canada Conforms to ANSI UL Std 60079 0 60079 11 61010 1 CAN CSA Std E66079 0 E60079 11 CAN CSA C22 2 No 61010 1 Class I Zone0 AEx ia IIC T4 Ga Zone 20 AEx ia IIIC T130 C Da 20 C Ta 70 C Europe and Worldwide II 1 G Ex ia IIC T...

Page 8: ... Transmitter involves the following steps 1 Physical Mounting 2 Electrical Connection 3 Setup and Programming 1 Physical Mounting and Probe Connection When selecting a location to mount the MS2600E it is important to consider the surrounding environment To ensure proper operation Do not mount the MS2600E in a location that exceeds its operating temperature Avoid mounting the MS2600E near sources o...

Page 9: ...b Remote Mounting When it is not practical to direct probe mount the MS2600E the unit can be remote mounted instead In this case the instrument is mounted to a separate mounting pole using the optional Remote Mounting Hardware Kit The MS2600E is then connected to the ER probe via the optional probe extension cable When possible the MS2600E should be mounted within 10 3m of the probe to keep the pr...

Page 10: ...ent loop wiring between the MS2600E Transmitter and the control system is determined by the control system supply voltage the electrical resistance of the current loop cable and the load of the control system input If the Transmitter is to be installed in a safe area refer to section c Wiring for a Safe Area Installation for details If the Transmitter is to be installed in a hazardous area refer t...

Page 11: ...th the control drawing located on page 18 and all of the local area requirements CAUTION When used in Hazardous areas equipment must be supplied with a pre approved power supply unit or approved equipment via a certified intrinsically safe barrier or a galvanically isolated barrier with the following maximum input parameters Ui 28 V Ii 93 mA and Pi 0 65 W Whenever an electrically driven sensor or ...

Page 12: ...ation of the hazardous environment in question Metal Samples will provide upon request assistance and technical advice in the selection of a repeater safety barrier or its equivalent For most installations Metal Samples recommends the intrinsically safe MTL 5441 Repeater Power Supply The maximum length of the current loop cable that connects the MS2600E Transmitter to the repeater safety barrier i...

Page 13: ...cation of the current loop connection and DCS program Figure 5 Connector and Switch Details Setting Switch 1 Switch 2 Switch 3 Switch 4 Operating Positions Wire Loop Off On On Off Tube Loop Flush On Off On Off Cylindrical Off Off On Off Test Positions 4mA Output On On Off Off 20mA Output Off On Off Off 4 20mA Sweep On Off Off Off Table 2 Probe Switch Settings Cylindrical probe setting is illustrat...

Page 14: ...s a Wire Loop type probe at a fixed value To test the MS2600E with the Meter Prover 1 Disconnect power 2 Disconnect the MS2600E from the probe or if the MS2600E is remote mounted disconnect the probe extension cable from the probe 3 Connect the Meter Prover to the MS2600E probe connector stem or to the probe extension cable if the MS2600E is remote mounted 4 Loosen the MS2600E Enclosure Lock Screw...

Page 15: ...ples probe tag as the Multiplier Figure 6 Metal Samples Probe Tag Figure 7 illustrates the relationship between Loop Current and Metal Loss In this example a probe with a 10 mil life is assumed However the X axis could be changed to represent any Probe Life Figure 7 Output Relationship As seen here the transmitter output begins at 4mA for a new probe zero Metal Loss and increases as the probe elem...

Page 16: ...to system upsets The ideal time period depends on many factors and will vary from system to system It may take some trial and error to settle on the best time period for your installation In some cases it may be necessary to review the raw Metal Loss data and manually apply the Corrosion Rate formula to periods of interest For example look at the graph below and see how much the calculated Corrosi...

Page 17: ... MS2600E requires little maintenance However itisimportanttoverifythefollowingitems periodicallytoensurecontinuedsafeoperation CAUTION Before performing any tests or maintenance on the MS2600E ensure that all hazardous area requirements are met Inspection Item Frequency Inspect the enclosure o ring for any signs of damage Replace as necessary Annually Inspect the probe connector o ring for any sig...

Page 18: ...robe type and refer to Table 2 on page 9 to verify the appropriate switch settings 3 Perform a visual inspection of the circuit boards to look for any signs of mechanical or electrical damage 4 Ensure that all electrical cables and wiring are in good condition 5 Ensure that all electrical contacts are secure and free of corrosion 6 Ensure that there is adequate supply voltage at the 4 20mA Current...

Page 19: ...ontrol B Obtaining Service and Returning the Instrument for Repair If you experience problems with your instrument please contact the factory at 256 358 4202 and ask for customer support for instrumentation Our customer support department will assist you in troubleshooting your instrument Most issues can be resolved over the phone but in some cases it may be necessary to return your instrument for...

Page 20: ...own Contact Information for Repair Contact Name Company Phone Number E mail Address Return Shipping Information Recipient Name Company Return Address If different than above Reason for Return Provide as much detail as possible Attach additional pages if required Invoice Instructions For non warranty repairs Invoice me for the repair Requires an open account with Metal samples Reference PO Contact ...

Page 21: ...17 Appendix A Drawings A Wiring Diagrams Control Drawing Hazardous Area Wiring Diagram Safe Area Wiring Diagram ...

Page 22: ...BY DESCRIPTION REV DATE DESCRIPTION BY CHKD MUNFORD AL 36268 PHONE 256 358 4202 A DIVISION OF ALABAMA SPECIALTY PRODUCTS INC 152 METAL SAMPLES RD FAX 256 358 4515 C ALABAMA SPECIALTY PRODUCTS INC 2001 A 6 25 14 ADDED PROBE CABLE ASSEMBLY EEW BP DRAWN IN Control Drawing MS2600E High Resolution ER 4 20mA Transmitter EXWDB 000078 1 1 CRT 02 26 14 BP EEW BKF QC BY SDP 4 3 2 1 ER Probe Simple Device OR...

Page 23: ...DESCRIPTION BY CHKD MUNFORD AL 36268 PHONE 256 358 4202 A DIVISION OF ALABAMA SPECIALTY PRODUCTS INC 152 METAL SAMPLES RD FAX 256 358 4515 C ALABAMA SPECIALTY PRODUCTS INC 2001 A 06 25 14 ADDED PROBE CABLE ASSEMBLY EEW BKF DRAWN IN Safe Area Wiring MS2600E High Resolution ER 4 20mA Transmitter WDB 000082 1 1 02 26 14 BP EEW BKF QC BY SDP 10 28Vdc POWER SUPPLY UNIT DC A A B C F E D A B ER Probe Sim...

Page 24: ...on Date Changes A 6 29 2014 Initial Release B 7 25 2014 Added X to certificate numbers on page 3 Added X restrictions on page 3 Added CAUTION note on page 4 C 5 5 2015 Changed Current Loop Wiring Harness length from 3 to 33 on page 3 and 6 ...

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