Metal Motorsports Mini Metal Operator'S Manual Download

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OWNER’S/OPERATOR’S

MANUAL

Always wear a helmet it could save your life!

30111

READ THIS MANUAL CAREFULLY!

Provincial / Municipal governments have different regulations

pertaining to owning and operating an off-road vehicle, learn the

regulations in your area.

MINI METAL

Never allow any child under the age of 13 to operate this Mini Bike.

Persons age 13 to 16 should operate this mini bike only under continual

adult supervision.

Summary of Contents for Mini Metal

Page 1: ...ial Municipal governments have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area MINI METAL Never allow any child under the age of 13 to o...

Page 2: ...ike safely Parents should supervise their child s use of the mini bike at all times Parents should permit continued use only if they determine that the child has the ability to operate the mini bike s...

Page 3: ...ion to make procedures easier or clearer to understand This manual is based on the latest product information available at the time of publication Metal Motorsports has a policy of continually improvi...

Page 4: ...harm California proposition 65 WARNING The maximum engine speed RPM s of your mini bike has been limited at the factory with a tamper resistant method Do not attempt to increase the RPM s of this engi...

Page 5: ...ION 13 STARTING OFF 14 LOAD GUIDELINES 15 MAINTENANCE 16 MAINTENANCE CHART 17 AIR FILTER 18 SPARK PLUG 19 ENGINE OIL 20 CHECKING 20 CHANGING 20 IDLE SPEED ADJUSTMENT 21 THROTTLE CABLE ADJUSTMENT 21 FU...

Page 6: ...etal Motorsports part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from Metal Motorsports...

Page 7: ...roduct or in a manner not approved by Metal Motorsports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Metal M...

Page 8: ...IMPORTANT LABELS LOCATION 3 4 1 4 5 6 7...

Page 9: ...thing can get caught in moving parts of the mini bike and cause serious injury or death operate this mini bike in an unsafe manner by attempting stunts jumps or wheelies This could lead to severe inju...

Page 10: ...ng the mini bike Never allow anyone under the age of 13 to operate this mini bike Persons age 13 to 16 should operate this mini bike only under continual adult supervision Some children may not have t...

Page 11: ...l 14 Handlebars 15 Fuel Tank and Cap 16 Chain Guard 17 Chain Adjustment Nut 18 Chain 19 Kick Stand 20 Muffler 21 Front Chain Guard 22 Front Fork Shock assembly 23 Fork Bolts 24 Left Hand Grip 25 Rear...

Page 12: ...ning the throttle grip away from the operator Engine Stop Switch 2 Mini Bike engine can start when the Engine stop switch is placed in the on position Engine will shut off and the engine will not star...

Page 13: ...be placed in the ON right position This allows fuel to flow to the carburetor When finished riding and while transporting place fuel valve in the OFF left position Choke Lever 1 If the engine is cold...

Page 14: ...The recommended oil for this Mini Bike is SAE15W 40 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity...

Page 15: ...t Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Mini Bike is in good operating condition be...

Page 16: ...tory when riding a Mini Bike Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Riding a Mini Bike exposes the rider to many hazards wearing protective clothing...

Page 17: ...Bike can cause severe injury or death Never start or run the Mini Bike in an inclosed environment where there is no ventilation Always start and run outdoors WARNING RIDING THE MINI BIKE 3 13 4 This e...

Page 18: ...on the handlebars and both feet on the footrests while operating the Mini Bike WARNING STARTING OFF 1 Start and warm up the engine according to the instructions in this manual 2 Place the side kick s...

Page 19: ...njury of death Never Modify this Mini Bike in anyway including adding accessories unless the modification is a genuine certified modification or accessory approved by the manufacture Never modify the...

Page 20: ...ntenance and inspection checks with the exception checking the engine stop switch and throttle WARNING Failing to perform the recommended maintenance on this Mini Bike could be hazardous Failing to pe...

Page 21: ...50 hrs Every 6 Mo 100 Hrs Every Year 300 hrs Engine oil check X Engine oil change X X Air filter check X Air filter clean X Air filter change X Carburetor Sediment cup clean X Spark plug clean and ad...

Page 22: ...power and cause damage to the engine CAUTION Air filter removal inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filter assembly cover by removing the wing nut...

Page 23: ...e the plug Use a thickness feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 in Torch F7RTC Re install the inspected plug or new plug...

Page 24: ...d on bottom front left front side of the engine 3 If engine oil is low add oil until oil is at edge of fill hole 2 Use the correct grade of oil as listed in this manual Do not over or under fill engin...

Page 25: ...3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 Inadequate throttle play can be hazardous The engine speed could rise when the handlebars are turned if there is not enoug...

Page 26: ...t peak performance Follow the valve gap adjustment intervals listed in the maintenance chart Proper Valve Clearance Intake 0 1 0 15 mm Exhaust 0 15 0 2 mm MAINTENANCE 22 Brakes Brake Adjustment The br...

Page 27: ...slack adjustment 1 Loosen the axle bolt 2 on the rear axle assembly 2 Adjust chain tension by loosening jam nut 3 Turn the tensioner bolt 4 to adjust the chain tension Clockwise will tighten the chain...

Page 28: ...IRCULATION ONLY DO NOT OIL THE INSIDE OF THE CLUTCH Performing maintenance and inspection on the centrifugal clutch while the engine is running could be hazardous Performing maintenance and inspec tio...

Page 29: ...Bike with worn tires will reduce traction which could result in an accident Never operate this Mini Bike with tires that have a tread depth of less than 4mm 0 16 in WARNING Minimum tread 4mm 16 in Tir...

Page 30: ...the bulb 1 Remove the front light housing by removing screws 1 2 Pull back rubber protector cap 2 from front light assembly exposing the plastic receptical 3 3 Remove bulb by pressing down and turning...

Page 31: ...Fuel stabilizer can be purchased at most motor cycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the starter...

Page 32: ...Note Be careful not to allow water to enter the muffler outlet air filter intake brake cable throttle cable or switches Transporting 1 Make sure fuel valve 1 is turned to the OFF left position 2 Drain...

Page 33: ...e ON left position Take to a service center for repair Clean or replace air filter Take to a service center for repair Engine stalls or runs erratically Low fuel Stale or contaminated fuel Choke is le...

Page 34: ...cket bolts 4 35ft lbs 47 5Nm TORQUE SPECIFICATIONS Make sure all nuts and bolts are tight Specific nuts and bolts listed below need to be torqued to a specified spec to ensure safety This proce dure w...

Page 35: ...on Drive System Type Chain Drive Gear Ratio Centrifugal clutch Suspension Front Type Fork shocks Rear Type Low pressure tires Shock Type Front Hydraulic Type Rear Low pressure tires Braking Rear Brake...

Page 36: ...Locate the numbers and list the numbers below for reference The 17 digit Vehicle Identification Number VIN is located on the vertical tube on the neck of the mini bike Vehicle Identification Number T...

Page 37: ...e catalytic converter when equipped the PCV valve and hose and the fuel tank and cap Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exi...

Page 38: ...t and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and B...

Page 39: ...other services and adjustments required for required maintenance c Any vehicle equipped with an odometer or hour meter on which the odometer mile age or hour meter reading has been changed so that ac...

Page 40: ...PO BOX 336 TEMPE AZ 85280 PHONE Toll Free 888 748 5884 FAX 888 678 6795 www metalmotor com...

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