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UV and IR Arc Rays 

 

The welding arc produces ultraviolet (UV) and infrared (IR) rays  that can cause injury to 

your eyes and skin. Do not look at the welding arc without proper eye protection.   

-Always use a helmet that covers your full face from the neck to top of head and to the back of each 

ear. 

-Use  a  lens  that  meets  ANSI  standards  and  safety  glasses.  For welders  under  160  Amps  output, 

use a shade 10 lens; for above 160 Amps, use a shade 12. Refer to the ANSI standard Z87.1 for 

more information. 

-Cover all bare skin areas exposed to the arc with protective clothing and shoes. Flame-retardant 

cloth or leather shirts, coats, pants or coveralls are available for protection. 

-Use screens or other barriers to protect other people from the arc rays emitted from your welding. 

-Warn  people  in  your  welding  area  when  you  are  going  to  strike  an  arc  so  they  can  protect 

themselves.     

 

Fire Hazards 

 

Do not weld on containers or pipes that contain or have had flammable, gaseous or liquid 

combustibles  in  them.  Welding  creates  sparks  and  heat  that  can  ignite  flammable  and 

explosive materials.   

-Do  not  operate  any  electric  arc  welder  in  areas  where  flammable  or  explosive  materials  are 

present. 

-Remove all flammable materials within 35 feet of the welding arc. If removal is not possible, tightly 

cover them with fireproof covers. 

-Take  precautions  to  ensure  that  flying  sparks  do  not  cause  fires  or  explosions  in  hidden  areas, 

cracks or areas you cannot see. 

-Keep a fire extinguisher close in the case of fire. 

-Wear garments that are oil-free with no pockets or cuffs that will collect sparks. 

-Do not have on your person any items that are combustible, such as lighters or matches. 

-Keep  work  lead  connected  as  close  to  the  weld  area  as  possible  to  prevent  any  unknown, 

unintended paths of electrical current from causing electrical shock and fire hazards. 

-To prevent any unintended arcs, cut wire back to ¼" stick out after welding. 

 

Hot Materials 

 

Welded materials are hot and can cause severe burns if handled      improperly. 

-Do not touch welded materials with bare hands.   

-Do not touch MIG gun nozzle after welding until it has had time to cool down. 

 

  Sparks/Flying Debris 

 

Welding  creates  hot  sparks  that  can  cause  injury.  Chipping  slag  off welds  creates  flying 

debris. 

-Wear protective apparel at all times: ANSI-

approved safety glasses or shield, welder’s hat and ear 

plugs to keep sparks out of ears and hair. 

Summary of Contents for FC130i

Page 1: ...62 4045 FC130i OWNER S MANUAL 05 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Page 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Page 3: ...m flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry and venti...

Page 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Page 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Page 6: ...er cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Page 7: ...ld steel 18 gauge to 3 16 for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch Not displayed In the OFF position no power is being supplied to the torch In the ON position...

Page 8: ...er handle screws 3 Insert screws with the washers through the holes on the welder handle and into the top of the welder and tighten INSTALLATION Electrical Shock High voltage danger from power source...

Page 9: ...of the inlet guide tube without holding onto it or the wire spool will unspool itself Put the end of the wire into the hole on the outside edge of the wire spool and bend it over to hold the wire in...

Page 10: ...t the possibility of the wire jamming inside the gun liner Be very careful when removing the welding nozzle The contact tip on this welder is live whenever the torch trigger is pulled Make certain POW...

Page 11: ...MUCH tension is applied to the wire spool the wire will slip on the drive roller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself when...

Page 12: ...activated r Set the WIRE SPEED control to the middle of the wire speed range s Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire through the torch assembly When a...

Page 13: ...setting knob for your welding job 3 WIRE SPEED CONTROL The wire speed control adjusts the speed at which the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in t...

Page 14: ...Hold the wire just off the work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and t...

Page 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Page 16: ...e from running downward while still allowing slow enough travel speed A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easi...

Page 17: ...l being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close...

Page 18: ...ceptable Always select a HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished appear...

Page 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug in Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Page 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Page 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Page 22: ...3 POTENTIOMETER KNOB 2 15 105200471 SUPPORT BOARD 1 16 145200035 MIG BLOCK COVER 1 17 105200463 CONTROL PC BOARD 1 18 105200450 REACTANCE 1 19 105200234 MAIN BOARD SUPPORT 1 20 105200472 WIRE FEEDER 1...

Page 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Page 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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