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-Follow the instructions in this manual. 

-Keep welder in the off position when not in use. 

-Connect ground lead as close to the area being welded as possible to ensure a good ground. 

-Do not allow any body part to come in contact with the welding wire if you are in contact with the 

material being welded, ground or electrode from another welder. 

-Do  not  weld  if  you  are  in  an  awkward  position.  Always  have  a  secure  stance  while  welding  to 

prevent accidents. Wear a safety harness if working above ground. 

-Do not drape cables over or around your body. 

-Wear a full coverage helmet with appropriate shade (see ANSI Z87.1 safety standard) and safety 

glasses while welding. 

-Wear proper gloves and protective clothing to prevent your skin from being exposed to hot metals, 

UV and IR rays. 

-Do not overuse or overheat your welder. Allow proper cooling time between duty cycles. 

-Keep hands and fingers away from moving parts and stay away from the drive rolls. 

-Do not point MIG gun at any body part of yourself or anyone else.   

-Always use this welder in the rated duty cycle to prevent excessive heat and failure. 

 

1.4 Specific Areas of Danger, Caution or Warning 

  Electrical Shock 

 

Electric  arc  welders  can  produce  a  shock  that  can  cause  injury  or  death.  Touching 

electrically live parts can cause fatal shocks and severe burns. While welding, all metal 

components  connected  to  the  wire  are  electrically  hot.  Poor  ground  connections  are  a  hazard,  so 

secure the ground lead before welding.     

-Wear dry protective apparel: coat, shirt, gloves and insulated footwear. 

-Insulate yourself from the work piece. Avoid contacting the work piece or ground. 

- Do not attempt to repair or maintain the welder while the power is on. 

-Inspect all cables and cords for any exposed wire and replace immediately if found. 

-Use only recommended replacement cables and cords. 

-Always attach ground clamp to the work piece or work table as close to the weld area as possible. 

-Do not touch the welding wire and the ground or grounded work piece at the same time. 

-Do not use a welder to thaw frozen pipes.     

  Fumes and Gases 

 

-Fumes  emitted  from  the  welding  process  displace  clean  air  and  can  result  in  injury  or 

death. 

-Do not breathe in fumes emitted by the welding process. Make sure your breathing air is clean and 

safe. 

-Work  only in a well-ventilated area  or  use  a ventilation device  to  remove welding  fumes  from  the 

environment where you will be working. 

-Do  not  weld  on  coated  materials  (galvanized,  cadmium  plated  or  containing  zinc,  mercury  or 

barium).    They will emit harmful fumes that are dangerous to breathe. If necessary use a ventilator, 

respirator with air supply or remove the coating from the material in the weld area.     

-The fumes emitted from some metals when heated are extremely toxic. Refer to the material safety 
data sheet for the manufacturer’s instructions.   
-Do not weld near materials that will emit toxic fumes when heated. Vapors from cleaners, sprays 

and degreasers can be highly toxic when heated. 

Summary of Contents for 149256199

Page 1: ...OWNER S MANUAL 9 2018 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result i...

Page 2: ...re not covered under warranty 90 days Parts for Metal Man Work Gear welding carts and welding cabinets This warranty covers the absence of or defective parts 1 year Parts and Labor on MIG gun parts ex...

Page 3: ...have a qualified person install and operate this equipment Make sure the area is clean dry and ventilated Do not operate the welder in humid wet or poorly ventilated areas Always have your welder main...

Page 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Page 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Page 6: ...e valve when opening it Use protective cylinder cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle P...

Page 7: ...store The work surface measures 36 inches wide and 20 inches deep In the middle of the work surface is a heavy wire grate designed to allow debris to fall through to the removable collection tray bel...

Page 8: ...ace to align with the wider set of pivot clips on the table work surface Table leg ends should be pointing down Install the hardware through the hole in the pivot clip and the hole through the leg Han...

Page 9: ...ighten only after table assembly is complete Hex head bolt M6x45MM Thick Flat Washer 6 Lock Washer 6 Hex Head Lock Nut M6 Repeat for both sides Flip the attached longer table legs over so the feet are...

Page 10: ...and the mounting hole through short table leg extension Hand tighten only tighten only after table assembly is complete Hex head bolt M8x75MM Nylon Flat Washer Lock Washer 8 Hex Head Lock Nut M8 Repe...

Page 11: ...Nut M8 Place the removable slag tray on a sturdy surface with the flat side bottom up Place the slag tray handle to align with the predrilled holes in the slag tray Put a flat washer 6 on the M6 x 12M...

Page 12: ...Page of 14 12 Insert slag tray into the bottom of the table work surface Go back through all hardware connections and securely tighten...

Page 13: ...LE 1 8 105100171 BOLT M6 X 12 MM 2 9 105100172 HEX HEAD LOCK NUT M6 4 10 105100011 LOCK WASHER 6 4 11 105100173 THICK FLAT WASHER 6 4 12 105100174 LONG TABLE LEG 1 13 105100050 HEX HEAD BOLT M8 X 75MM...

Page 14: ...Page of 14 14 METAL MAN WORK GEAR COMPANY 1760 PROSPECT CT 120 APPLETON WI 54914 www metalmangear com Made in China...

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