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GENERAL SAFETY RULES 

WARNING:

 Read and understand all instructions.

 Failure to follow all instructions listed 

below may result in serious injury. 

CAUTION:

 Do not allow persons to operate or assemble this Flux Core 125

 

until they 

have read this manual and have developed a thorough understanding of how the  Flux Core 

125

 

works.

 

WARNING:

  The  warnings,  cautions,  and  instructions  discussed  in  this  instruction 

manual  cannot  cover  all  possible  conditions  or  situations  that  could  occur. 

It  must  be 

understood by the operator that common sense and caution are factors which cannot be built into 

this product, but must be supplied by the operator. 

 

SAVE THESE INSTRUCTIONS 

IMPORTANT SAFETY CONSIDERATIONS 

 

1.1 Your Welding Environment 

-Keep the environment you will be welding in free from flammable materials. 

-Always keep a fire extinguisher accessible to your welding environment. 

-Always have a qualified person install and operate this equipment. 

-Make sure the area is clean, dry and ventilated. Do not operate the welder in humid, wet or poorly 

ventilated areas. 

-Always have your welder maintained by a qualified technician in accordance with local, state and 

national codes.                       

-Always  be  aware  of  your  work  environment.  Be  sure  to  keep  other  people,  especially  children, 

away from you while welding.   

-Keep harmful arc rays shielded from the view of others. 

-Mount  the welder  on  a  secure  bench  or  cart  that  will  keep  the welder  secure  and  prevent it  from 

tipping over or falling. 

 

1.2 Your Welder’s Condition 

-Check  ground  cable,  power  cord  and  welding  cable  to  be  sure  the  insulation  is  not  damaged. 

Always replace or repair damaged components before using the welder. 

-Check all components to ensure they are clean and in good operating condition before use. 

 

1.3 Use of Your Welder 

 

Do not operate the welder if the output cable, electrode, torch, wire or wire feed system is wet. Do 

not  immerse  them  in  water.  These  components  and  the  welder  must  be  completely  dry  before 

attempting to use them. 

Summary of Contents for 149256199

Page 1: ...OWNER S MANUAL 9 2018 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result i...

Page 2: ...re not covered under warranty 90 days Parts for Metal Man Work Gear welding carts and welding cabinets This warranty covers the absence of or defective parts 1 year Parts and Labor on MIG gun parts ex...

Page 3: ...have a qualified person install and operate this equipment Make sure the area is clean dry and ventilated Do not operate the welder in humid wet or poorly ventilated areas Always have your welder main...

Page 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Page 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Page 6: ...e valve when opening it Use protective cylinder cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle P...

Page 7: ...store The work surface measures 36 inches wide and 20 inches deep In the middle of the work surface is a heavy wire grate designed to allow debris to fall through to the removable collection tray bel...

Page 8: ...ace to align with the wider set of pivot clips on the table work surface Table leg ends should be pointing down Install the hardware through the hole in the pivot clip and the hole through the leg Han...

Page 9: ...ighten only after table assembly is complete Hex head bolt M6x45MM Thick Flat Washer 6 Lock Washer 6 Hex Head Lock Nut M6 Repeat for both sides Flip the attached longer table legs over so the feet are...

Page 10: ...and the mounting hole through short table leg extension Hand tighten only tighten only after table assembly is complete Hex head bolt M8x75MM Nylon Flat Washer Lock Washer 8 Hex Head Lock Nut M8 Repe...

Page 11: ...Nut M8 Place the removable slag tray on a sturdy surface with the flat side bottom up Place the slag tray handle to align with the predrilled holes in the slag tray Put a flat washer 6 on the M6 x 12M...

Page 12: ...Page of 14 12 Insert slag tray into the bottom of the table work surface Go back through all hardware connections and securely tighten...

Page 13: ...LE 1 8 105100171 BOLT M6 X 12 MM 2 9 105100172 HEX HEAD LOCK NUT M6 4 10 105100011 LOCK WASHER 6 4 11 105100173 THICK FLAT WASHER 6 4 12 105100174 LONG TABLE LEG 1 13 105100050 HEX HEAD BOLT M8 X 75MM...

Page 14: ...Page of 14 14 METAL MAN WORK GEAR COMPANY 1760 PROSPECT CT 120 APPLETON WI 54914 www metalmangear com Made in China...

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