Metal-Fach SEG BIO 100, Operation And Maintenance Documentation, Page: 3 / 54

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Table of Contents
1. Initial activities ............................................................................................................................. 3
2. Applied symbols .......................................................................................................................... 3
3. Definitions of terms in the manual ........................................................................................... 3
4. General information ................................................................................................................... 3
5. Boiler equipment ........................................................................................................................ 4
6. Use ................................................................................................................................................ 4
7. Basic elements of the boiler ....................................................................................................... 5
8. Basic elements of the boiler SEG BIO 50 .................................................................................. 6
9. Podstawowe elementy budowy kotłów SEG BIO 75-100 ........................................................ 7
10. Basic dimentions of the boiler SEG BIO .................................................................................... 8
11. Technical specifications SEG BIO ............................................................................................. 10
12. Control and safety ..................................................................................................................... 11
13. Fuel ............................................................................................................................................. 11
14. Requirements for the boiler room and boiler installation .................................................... 11
15. Boiler installation ...................................................................................................................... 12
16. Connecting the boiler to the heating system ......................................................................... 13
17. Connection of boiler to heating installation in closed-loop system (additional option) .... 16
18. Requirements for the expansion vessel ................................................................................. 17
19. Connecting the boiler to the power supply ............................................................................ 17
20. Connecting the boiler to the chimney ..................................................................................... 20
21. Boiler start-up ............................................................................................................................ 20
22. Recommended boiler power settings ..................................................................................... 24
23. Tips when using the boiler ....................................................................................................... 25
24. Boiler maintenece and cleaning .............................................................................................. 25
25. Istruction for utilising the boiler .............................................................................................. 25
26. Spare parts list ........................................................................................................................... 25
27. Possible faults and malfunctions ............................................................................................. 26
28. Trough burner manual ............................................................................................................. 31
29. Installation and replacing the overload clutch arrester ........................................................ 31
30. Burner design ............................................................................................................................ 31
31. Operating requirements ........................................................................................................... 33
32. Installing the feeder in the boiler and start-up ...................................................................... 33
33. Installation and replacing the overload clutch arrester ........................................................ 33
34. Feeder operations ..................................................................................................................... 35
35. Feeder operation manual ......................................................................................................... 35
36. Feeder mantenance .................................................................................................................. 35
37. Replacing the ignition ............................................................................................................... 35
38. Disposal of trough burner after its lifespan ........................................................................... 36
39. Possible trough operation diturbances .................................................................................. 37
Warranty conditions
................................................................................................................... 38
Confirmation of performance of inspection, guarantee repair, maintenance service:
............. 40
Conformity declaration WE/UE
.................................................................................................. 43
Warranty Card for the steel boilers, central heating water boilers
........................................... 45
Warranty claim
........................................................................................................................... 47
Start-up report
............................................................................................................................ 49
List of tables
Tab. 5.1 Boiler equipment ................................................................................................................... 4
Tab. 10.1 Boiler dimentions (mm) SEG BIO ........................................................................................ 9
Tab. 11.1 Technical specifications SEG BIO ...................................................................................... 10
Tab. 15.1 Flammability of construction products: ........................................................................... 13
Tab. 16.1 Symbols applied in the schematics .................................................................................. 14
Tab. 16.2 Symbols applied in the schematics .................................................................................. 14
Tab. 17.1 Examples of devices enabling heating systems protection ........................................... 16
Tab. 22.1 Suggested settings of GOLD and PLATINUM controller for work ................................. 24
Tab. 26.1 Spare parts ......................................................................................................................... 25
Tab. 39.1 Possible trough burner faults ........................................................................................... 37
Description of schematics
Schematic 1.1 Serial plate .................................................................................................................... 3
Schematic 7.1 Basic elements of the boiler SEG BIO 14-38 kW ....................................................... 5
Schematic 8.1 Basic elements of the boiler SEG BIO 50 ................................................................... 6
Schematic 9.1 Basic elements of the boiler SEG BIO 75 – 100 ......................................................... 7
Schematic 10.1 Boiler dimentions SEG BIO ....................................................................................... 8
Schematic 14.1 Minimal requirements for the boiler room ........................................................... 12
Schematic 16.1 Connecting the boiler to the heating system diagram ........................................ 14
Schematic 16.2 Connecting boilers to the heating system diagram ............................................. 14
Schematic 16.3 Connecting the boiler to the heating system ........................................................ 15
Schematic 16.4 Connecting the boiler to the heating system with Laddomat and buffer .......... 15
Schematic 17.1 Safety schematics of the boiler with the cooling coil and thermal protection .. 16
Schematic 17.2 BVTS Valve ................................................................................................................ 17
Schematic 19.1 Electrical schematics for connecting the boiler– controller GOLD II and
PLATINUM. ............................................................................................................ 18
Schematic 19.2 Electrical schematics for connecting the boiler – additional B MODULE. .......... 19
Schematic 21.1 Automatic boiler start-up; PLATINUM controller: ................................................. 20
Schematic 30.1 Technical schematic of gutter burner .................................................................... 32