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Metal-Fach SEG BIO 100, Operation And Maintenance Documentation, Page: 1 / 54

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Metal-Fach SEG BIO 100 Operation And Maintenance Documentation Download Page 1

ENGLISH

T

RANSLATION

 

OF

 

THE

 

ORIGINAL

 

MANUAL

I

SSUE

 I 2018/04/01

SEG BIO

OPERATION AND MAINTENANCE

 DOCUMENTATION

Summary of Contents for SEG BIO 100

Page 1: ...ENGLISH TRANSLATION OF THE ORIGINAL MANUAL ISSUE I 2018 04 01 SEG BIO OPERATION AND MAINTENANCE DOCUMENTATION...

Page 2: ...rent norms and standards guaranteeing safety and dependable use Using the device in accordance with the provided manual ensures effective and dependable operation The boiler is not meant to be operate...

Page 3: ...f inspection guarantee repair maintenance service 40 Conformity declaration WE UE 43 Warranty Card for the steel boilers central heating water boilers 45 Warranty claim 47 Start up report 49 List of t...

Page 4: ...gy consisting of different plant or animal substances which have been biodegraded Its use is not limited within the legal system Pellet is a burning material that comes from the pressed wood waste mai...

Page 5: ...dule pcs 1 Cooling coil for closed system with valve pcs 1 Documentation Unit Number of items Boiler maintenance and operation documentation pcs 1 Controller user s manual and warranty card pcs 1 Blow...

Page 6: ...ning hatch 17 Ash pan cleanout 18 Cooling coil optional 19 Sleeve of STB sensor 20 Sleeve of boiler temp sensor 21 Sleeve of flue gas temp sensor 22 Lambda sensor case 23 Pressure equalization conduit...

Page 7: ...Sleeve of boiler temp sensor 21 Sleeve of flue gas temp sensor 22 Lambda sensor case 23 Pressure equalization conduit 24 Ventilator 25 Sleeve of Feeder temp sensor 26 Ash drawer 27 Deflector 28 Swirl...

Page 8: ...sor 20 Sleeve of boiler temp sensor 21 Sleeve of flue gas temp sensor 22 Lambda sensor case 23 Pressure equalization conduit 24 Ventilator 25 Sleeve of Feeder temp sensor 26 Ash drawer 27 Deflector 28...

Page 9: ...8 10 Basic dimentions of the boiler SEG BIO USER INSTALLER ATTENTION Feet are present on boilers from SEG BIO 14 to SEG BIO 38 Their height is 30 mm Schematic 10 1 Boiler dimentions SEG BIO...

Page 10: ...910 1105 1160 1160 1110 1115 1215 F 350 360 410 410 535 545 695 G 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 H 3 4 3 4 3 4 3 4 3 4 3 4 3 4 I 180 180 180 180 220 220 220 J 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2...

Page 11: ...working temperature C 95 95 95 95 95 95 95 Test pressure bar 4 5 4 5 4 5 4 5 4 5 4 5 4 5 Boiler class 5 5 5 5 5 5 5 Boiler efficiency 90 90 90 90 90 90 90 Single fuel load L 190 290 350 350 400 520 5...

Page 12: ...with section 5 3 Table 7 of standard PN EN 303 5 2012 diameter 6 1 mm 8 1mm length 3 15 L 40 humidity 12 ash content 0 5 calorific value 17 MJ kg The fuel should be clean and not contain rocks pieces...

Page 13: ...ast 1 15 of the floor surface half of the windows in the room should open the electrical lightining and electrical socket of max 24 V should also be located in the room inspection chamber that will al...

Page 14: ...o ignite Wood cement boards beams fibreglass mineral insulation C1 difficult to ignite Beech wood oak wood plywood C2 normal combustibility Pine larch and spruce wood corck plank boards rubber floorin...

Page 15: ...l pipe RB Safety pipe T1 Temperature P1 Pressure Schematic 16 2 Connecting boilers to the heating system diagram Tab 16 2 Symbols applied in the schematics Designation Key T Temperature sensor Tk Boil...

Page 16: ...3 Room regulator 4 Mixer 5 Heater 6 Heating circle 7 Floor heating Schematic 16 4 Connecting the boiler to the heating system with Laddomat and buffer 8 Central heating pump CO 9 Hot tap water pump CW...

Page 17: ...ressure tank unit because it needs power supply for its operation The exchanger that is installed in the water coat is connected to the cold water cable that flows through it only when the thermal val...

Page 18: ...safety downpipe and a spill pipe and connected to it deaeration The diameter of the deaeration and spill pipe should be at least MM Boiler efficiency kW The most important requirements on the operati...

Page 19: ...s circulation BH upper CT4 buffer temp sensor BL lower CT4 buffer temp sensor WS CT6 P weather temperature sensor FT CT2S flue gas temp sensor TR universal thermostat of mixer open close H outlet for...

Page 20: ...ype M4 regulated circuit temperature sensor mixer 4 CT4 type RM3 mixer 3 room thermostat RM4 mixer 4 room thermostat FS BU feeder fuel level sensor H2 outlet to the back up boiler control or alarm or...

Page 21: ...r their housings should meet the requirements set in the small chimneys fire test Polish Norm It is allowed to build the housing from solid bricks of 12 cm thickness The bricks should be set on the ce...

Page 22: ...possible to check their work The Manual work menu is used for this purpose To enter the manual work menu select the manual work icon and confirm Main menu To enter the main menu press the menu button...

Page 23: ...nu and press ENTER to start it OFF will change to ON a Palnik rynnowy bio The picture shown here shows an empty feeder no starting fuel dose When the feeder is set to ON in the Manual work menu fuel w...

Page 24: ...e screen The igniter s work is illustrated by the flame visible in the picture shown here The boiler is recognized as having been fired up successfully at the instant when flue gas temperature exceeds...

Page 25: ...TION Do not stand in front of the boiler when opening the boiler door as you may run the risk of getting burn ATTENTION If the boiler is equipped with a Lambda sensor set its parameters with a fumes a...

Page 26: ...the boiler electronic system or boiler construction is forbidden 24 Boiler maintenece and cleaning USER ATTENTION Clean the boiler only when it is disconnected from the power supply In order to save...

Page 27: ...sealing Eye hole sealing Door sealing Feeder sealing Door handle Side sheet metal 1 pc Top shhet metal 1 pc Door 1 pc 27 Possible faults and malfunctions USER Before calling the helpline read the FAQ...

Page 28: ...he central heating In this mode set the temperature on the boiler and the heating circulation Weather heating up the tap water and the central heating In this mode the controller calculates the set te...

Page 29: ...ty is a controller feature that heats up the hot tap water vessel and then activates the central heating The feature is used in hot tap water consumpiton conditions What is hot tap water decontaminati...

Page 30: ...es sensor damaged alarm mean It means that the fumes temperature has exceeded 250o C The fumes temperature sensor is broken Lower the fuel feeding If the fuel is burnt on the burner and grate simultan...

Page 31: ...30 TROUGH BURNER...

Page 32: ...e electric engine and the reducer The preformance is controlled by a microprocessor boiler controller The engine must be connected according to the schematics and the boiler controller manual In the l...

Page 33: ...rner Schematics description 1 Burner 2 Chamotte block 3 Burner to boiler mounting plate 4 Steel spacer 5 Heat insulating spacer 6 Screw 7 Fuel bin sleeve 8 Pin 9 Pin cover 10 Motoreducer 11 Feeder sup...

Page 34: ...led all the screws are tightened to prevent any loosing up put the plug into the socket located at the bottom of the boiler during installing the multi fuel burner secure the mounting plate with heat...

Page 35: ...e motoreducer 10 Clean the element from any dirt and residues left by the locking screw 11 Insert a new protection element 12 Secure the screw with a nut 13 The protection element has been installed c...

Page 36: ...unt the motoreducer with the screw by removing the safety pin to disconnect the screw from the motoreducer to prevent the elements mentioned above from seizure grease the screw pivot and the motoreduc...

Page 37: ...stall the new ignition 6 Tighten all the screws and connect the power cable Check if the device works 38 Disposal of trough burner after its lifespan USER All the information about the disposal of the...

Page 38: ...g decoupled from motoreducer Replace coupling insert and recouple the coupling Worm not cleaned before end of boiler work Remove the worm clean it notify the manufacturer Frequent shearing of wedge se...

Page 39: ...e guidelines given in the appliance s Operation and Maintenance Documentation 5 Performance of first boiler start up within 6 months from the date of the appliance s installation by the fitter in acco...

Page 40: ...y a specialized company indicated by the Guarantor 6 Performance of the obligations arising from the guarantee will occur within 14 work days counting from the date on which the appliance is made avai...

Page 41: ...40 Confirmation of performance of inspection guarantee repair maintenance service Item no Date of performance Description of performed activities Contractor s signature and seal 1 2 3 4 5 6 7 8 9 10...

Page 42: ...41 11 12 13 14 15 16 17 18 19 20 21...

Page 43: ...42...

Page 44: ...rm PN EN ISO 12100 2012 Safety of machinery Basic concepts principles for design part 1 Basic terminology Methodology 3 Norm PN EN 1708 1 2010 Welding Basic welded joint details in steel Part 1 Pressu...

Page 45: ...44...

Page 46: ...ms pursuant to the act of 29 August 1997 on personal data protection consolidated text Journal of Laws of 2014 item 1182 The User has the right to access their personal data correct them demand cessat...

Page 47: ...46...

Page 48: ...ty in accordance with the Personal Data Protection Act dated 29 08 1997 Dz Ust No 133 item 883 legible signature of Purchaser The Producer is obligated to take warranty actions within 14 days from rec...

Page 49: ...48...

Page 50: ...is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feeder and boiler S...

Page 51: ...20 Starting power Sustain power User s training certificate on YES NO Comments Start up date Boiler name Boiler power kW Serial number Training on safe operation of the boiler is included in chapter...

Page 52: ...screw rotation is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feed...

Page 53: ...20 Starting power Sustain power User s training certificate on YES NO Comments Start up date Boiler name Boiler power kW Serial number Training on safe operation of the boiler is included in chapter...

Page 54: ...METAL FACH JACEK KUCHAREWICZ UL SIKORSKIEGO 66 16 100 SOK KA TEL 48 85 711 94 54 WWW METALFACH COM PL SERVICE INFOLINE CALL US 48 663 453 222 WRITE TO US p czepiel metalfach com pl...

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