Metal-Fach SD DUO BIO Series Operation And Maintenance Documentation Download Page 4

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USER (U)

- actions concerning the person using the central heating boiler

INSTALLER (I)

- actions concerning the person installing and servicing

the central heating boiler

USER/INSTALLER (U/I)

- actions concerning both of them

nitial activities

(U)........................................................................

ictograms

(U).............................................................................

pplied symbols

(U/I)...................................................................

Deﬁnitions of terms in the manual

(U/I)..........................................

General information

(U)................................................................

Boiler equipment

(U)....................................................................

Use

SD DUO and SD DUO BIO (U/I)............................................

7.1

Basic elements of the boiler

SD DUO and SD DUO BIO

(U/I).............................................................................................

7.2

Basic dimentions of the boiler

SD DUO (U/I).................................

7.3

Basic dimentions of the boiler

SD DUO BIO (U/I).........................

7.4

Technical speciﬁcations

SD DUO and SD DUO BIO (U/I)............

7.5

Control and safety

(U/I)...............................................................

7.6

Fuel

(U)......................................................................................

Requirements for the boiler room and boiler installation

(U/I).......

8.1

Boiler installation

(U/I)................................................................

8.2

Connecting the boiler to the heating system

(I)............................

Requirements for the expansion vessel

(I)..................................

10.

Connecting the boiler to the power supply

(I)...............................

11.

Connecting the boiler to the chimney

(I)......................................

12.

Boiler start-up

(U/I).....................................................................

13.

Recommended boiler power settings

(U)....................................

14.

Tips when using the boiler

(U).....................................................

15.

Boiler maintenece and cleaning

(U)............................................

16.

Istruction for utilising the boiler

(U)..............................................

17.

Spare parts list

(U/I)....................................................................

18.

Possible faults and malfunctions

(U)...........................................

19.

Trough burner manual

(U/I)........................................................

19.1

Burner use and properties

(U/I)...................................................

19.2

Burner design

(U/I).....................................................................

19.3

Operating requirements

(U).......................................................

19.4

Installing the feeder in the boiler and start-up

(I)..........................

19.5

Installation and replacing the overload clutch arrester

(U/I)............................................................................................

19.6

Feeder operations

(U)................................................................

19.7

Feeder operation manual

(U/I)...................................................

19.8

Feeder mantenance

(U).............................................................

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38
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42

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45

19.9

Replacing the ignition

(U/I).........................................................

19.10

Disposal of trough burner after its

lifespan

(U)............................

19.11

Possible trough operation diturbances

(U).................................

20.

Warranty conditions

(U).............................................................

21.

Certiﬁcate

..................................................................................

Conformity declaration..........................................................................

Warranty Card for the steel boilers, central heating water boilers

...........

Warranty claim

......................................................................................

Warranty card

.......................................................................................

Start-up report

......................................................................................

45
46
46
47
49

53
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Summary of Contents for SD DUO BIO Series

Page 1: ...OPERATION AND MAINTENANCE DOCUMENTATION SD DUO SD DUO BIO TRANSLATION OF THE ORIGINAL MANUAL ISSUE IV 09 2015...

Page 2: ......

Page 3: ...e will meet your requirements and bring much satisfaction The heating boiler was designed and manufactured according to the most important current norms and standards guaranteeing safety and dependabl...

Page 4: ...r to the power supply I 11 Connecting the boiler to the chimney I 12 Boiler start up U I 13 Recommended boiler power settings U 14 Tips when using the boiler U 15 Boiler maintenece and cleaning U 16 I...

Page 5: ...faults LIST OF TABLES DESCRIPTION OF SCHEMATICS 4 5 10 10 12 12 13 14 19 19 21 27 28 29 31 42 46 1 1 Serial plate 7 1 Basic elements of the boiler SD DUO and SD DUO BIO 7 2 1 Boiler dimentions SD DUO...

Page 6: ...centre The sta are trained and certi ed and have access to the original parts which ensure proper servicing and boiler installation 2 P USER 6 5 F P Table 2 1 Pictograms Description 1 1 Serial plate 9...

Page 7: ...sic equipment Unit Number of items Central heating boiler Blower fan pcs pcs 1 1 Microprocessor regulator operates boiler temperature sensor hot tap water temperature sensor central heating temperatur...

Page 8: ...O BIO USER INSTALLER Steel water boilers are used for central heating and preparation of hot tap water for single family houses and utility rooms sales outlets farms etc They are equipped with an auto...

Page 9: ...nnection 18 Ignition electrical connection 19 Feeder temperature sensor output 20 Flue Schematics description 1 Exchanger 2 Feeder burner system 3 Fuel bin 4 Feeder cover 5 Cleaning hatch door 6 Feedi...

Page 10: ...Hot water pump socket 33 Central heating water temperature sensor 34 Hot water temperature sensor 35 Weather sensor 36 Boiler temperature sensor settling sleeve 37 STB sensor settling sleeve 38 Contro...

Page 11: ...9 7 2 B SD DUO USER INSTALLER Description 7 2 1 Boiler dimentions SD DUO Description 7 2 1 Boiler dimentions SD DUO...

Page 12: ...ent any construction changes during modernisation of the product Type A B C D E F G H I SD DUO 14 500 1230 1680 590 277 1430 240 145 1717 SD DUO 17 500 1230 1680 640 277 1430 240 150 1717 SD DUO 25 50...

Page 13: ...11 7 3 B SD DUO BIO USER INSTALLER Description 7 3 1 Boiler dimentions SD DUO BIO Description 7 3 1 Boiler dimentions SD DUO BIO...

Page 14: ...40 145 1717 SD DUO BIO 20 500 1240 1680 640 277 1430 240 150 1717 SD DUO BIO 28 500 1240 1680 690 277 1430 240 150 1717 SD DUO BIO 34 550 1290 1680 690 277 1430 240 150 1717 Type A B C D SD DUO BIO 16...

Page 15: ...4 1 Boiler technical speci cations SD DUO Parameters Unit eco pea coal pellet fuel ne coal coal wood range 40 85 1 at a time Type of boiler kW 2 m L Bar o C Bar L h W o C Pa mBar 10K 20K kg Nominal t...

Page 16: ...DUO BIO 20 SD DUO BIO 28 SD DUO BIO 34 pellet fuel grains coal wood range 40 85 1 at a time Parameters Unit Type of boiler kW 2 m L Bar o C Bar L h W o C Pa mBar 10K 20K kg Nominal thermal output coal...

Page 17: ...nimise the carbon oxide emission under the given boiler load fuel type and weather conditions 5 Fumes temperature sensor The sensor is situated in the boiler ue it allows to control the fumes o temper...

Page 18: ...t chimney at gravitional draught cannot exceed 50 cm of the chimney height the fuel and slag store should be located by the boiler room The storing height up to 220 cm with a 50 cm free space above it...

Page 19: ...ammable materials of unknown ammability 8 1 B USER INSTALLER ATTENTION For more information on boiler room construction refer to the 12 03 2009 Minister of Infrastructure Law TIP The rules included i...

Page 20: ...s not levelled properly it can be damaged ATTENTION The boiler must not be placed in a damp and wet room as the enhanced corrosion process will shortly damage the boiler The connecting of the boiler t...

Page 21: ...ower o than 45 C Table 8 2 1 Symbols applied in the schematics Designation Key RO RW RS RP deaeration pipe expansion pipe signal pipe spill pipe RB T1 P1 safety pipe temperature pressure The schematic...

Page 22: ...system digram Table 8 2 2 Symbols applied in the schematics Designation Key T Tk Tz Tcw temperature sensor boiler temperature sensor outside temperature sensor hot tap water temperature sensor Tpw Tco...

Page 23: ...boiler to the heating system with Laddomat and bu er T Tz 1 2 3 5 9 T Tcw T Tpw T Tpod T Tk 12 13 10 4 6 11 7 8 Description 8 2 3 Connecting the boiler to the heating system T Tz Tcw T Tpod T Tk 1 2 3...

Page 24: ...Tk 4 4 4 4 14 14 14 14 1 2 3 4 13 Figure description 1 Outside the building 2 Expansion vessel 3 Room regulator 4 Mixer 5 Heater 6 Heating circle 7 Floor heating 8 Central heating pump CO 9 Hot tap wa...

Page 25: ...lation should be equipped with a signal pipe and expansion pipe and a stub for deaerating the expansion vessel In the case of several boilers each should have its own safety pipe in accordance with th...

Page 26: ...TECTION MODULE boiler temperature hot tap water temperature feeder temperature fumes temperature outside temperature central heating temperature boiler return temperature room regulator closed normal...

Page 27: ...ns and are often made from the same material as the main chimney The smoke ues should be made from non ammable materials The smoke ues or their housings should meet the requirements set in the small c...

Page 28: ...tal rod If such are present rmove them and put on the pin feed the fuel into the bin on the control panel set the OFF mode feed the fuel into the burner with the TEST manual fuel stoking feature feed...

Page 29: ...rev min 8 0 9 0s Boiler power kW Pellet fuel 34 80 Burner power Blower power Oxygen 100 40 60 20 12 11 10 9 8 14 00 17 00 13 00 10 00 08 00 Feeding 100 Motoreducer 1 rev min 9 0 10 0s To obtain the co...

Page 30: ...osition do not use ammable liquids for igniting the boiler the boiler ignites automatically ignition turn o the boiler before cleaning do not overheat the boiler do not place any ammable material in t...

Page 31: ...hould be removed They should be disposed of according to the 2002 96 WE Electric and Electronic Equipment In order to dispose of the electronic elements you should contact the manufacturer The steel e...

Page 32: ...der 35 kw ekoenergia boiler feeder 50 kw ekoenergia boiler feeder 75 kw ekoenergia boiler feedere Table 17 1 Spare parts Spare parts Article Sensor Lambda sensor set Lambda sensor case Fans RMS 108 Fa...

Page 33: ...fumes gas condensation In practice without any mixing valves or other mixing devices it is impossible It is recommended to install a four way valve to make the boiler operate on short circulation at h...

Page 34: ...o is when the temperature is too low If the boiler is not connected properly it becomes a thermostat which means that if you want ot lower the temperature in your house you need to lower the boiler te...

Page 35: ...ure does not drop every 20 min the anti lock activates for 5 10 seconds The anti lock is programmable according to the requirements and boiler power The default set is every 5 seconds Replace the pin...

Page 36: ...apacitor Change the coal Sift and change the coal Change pellet Dry o the fuel Clean the burner The fuel is burning on one side of the burner only Why is the fuel burning in the boilers with automatic...

Page 37: ...the controller right What does the feeder overheat mean What does the boiler overheat alarm mean The overheated feeder can mean that the fuel bin door is open The seal under the bin is broken The clea...

Page 38: ...extinguishing control via Lambda sensor During the initial start ups the boiler sweats It is due to condensation o Heat the boiler above 80 C and keep this temperature for at least 6 hours If necessa...

Page 39: ...37 TROUGH BURNER...

Page 40: ...tance in feeding the fuel which improves the life span of the screw All the feeder connection elements are tightly sealed The fuel feeder transports fuel from the bin which is located next to the boil...

Page 41: ...39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description 19 2 1 Trough burner schematics...

Page 42: ...lt Its main purpose is to burn out the chemicals that occur during burning fuel The burner is equipped with a 1 2 inch coupler and a pipe that can be connected to the thermostat valve so called Firema...

Page 43: ...41 C D E F G H A B I J K N O L Description 19 2 2 Through burner dimentions mm...

Page 44: ...that the screw shaft is well levelled all the screws are tightened to prevent any loosing up put the plug into the socket located at the bottom of the boiler during installing the multi fuel burner s...

Page 45: ...1 Remove the plastic cover from the mechanism 2 Remove the protection element from the motoreducer 3 Clean the element from any dirt and residues left by the locking screw 4 Insert a new protection el...

Page 46: ...u need to correct the proportion of the fuel mass to the air infeed If correction does not work check if the type of the fuel you use has right properties check the fuel level in the feeding chamber c...

Page 47: ...remains or ash Clean the engine chassis regularly The reducers are lled with synthetic oil that ensures their performance during the operation period so you need to clean it on the outside 19 8 F USE...

Page 48: ...on The overload relay is on The engine thermal shut down has come on Possible solution Check the power supply and the main switch of the controller Check it and replace if necessary Reset the overload...

Page 49: ...bin and over the fuel inlets ATTENTION Complying with the guidelines set in the manual ensures reliable operation of the feeder for many years Any manufacturer defects must be reported in writing imme...

Page 50: ...atures or with corrections and deletions made by unauthorized persons is invalid 12 No duplicates are issued if the warranty card is misplaced 13 The pin guarding the screw throttle is not included in...

Page 51: ...49 21 C...

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Page 55: ...12100 2012 Safety of machinery Basic concepts principles for design part 1 Basic terminology Methodology 3 Norm PN EN 1708 1 2010 Welding Basic welded joint details in steel Part 1 Pressurized compone...

Page 56: ...54 W C Power kW Type Number Production date Purchase date Buyer s name Address Date of purchase and seal I agree to the warranty conditions Buyer s signature...

Page 57: ...haser Warrant s signature I declare that I have read and understood the Warranty Conditions under which I am claiming warranty and I allow my personal data to be processed for the purpose of warranty...

Page 58: ...56...

Page 59: ...tailed description of the fault The Purchaser is obligated to cover the costs of METAL FACH Jacek Kucharewicz company if the warranty claim has been rejected legible signature of Purchaser Warrant s s...

Page 60: ...58...

Page 61: ...e sensors are placed in the correct places IV Components test Opening the blower door with blow power V Boiler start up The hydraulic connection to the system is tight Fireman Stra ak system test if i...

Page 62: ...Fuel Procedure to follow in emergency situation 18 Examples of device faults and malfunctions Technician s name Address Company seal Owner s name Address Contact number Stat up date Boiler name Boile...

Page 63: ...ors are placed in the correct places IV Components test Opening the blower door with blow power V Boiler start up The hydraulic connection to the system is tight Fireman Stra ak system test if install...

Page 64: ...Fuel Procedure to follow in emergency situation 18 Examples of device faults and malfunctions Technician s name Address Company seal Owner s name Address Contact number Stat up date Boiler name Boile...

Page 65: ...63 N...

Page 66: ...64 N...

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Page 68: ...METAL FACH J K TECHNIKA GRZEWCZA 16 100 S 66 48 85 711 94 54...

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