Metal Fab AL29-4C Installation Instructions Manual Download Page 2

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GENERAL
CORR/GUARD VENTING SYSTEM INSTALLATION 

INSTRUCTIONS

Corr/Guard  is  a  special  stainless  steel  venting  system  for  gas-fired 

appliances listed as Cat. II, III & IV or in Canada, Type BH Gas Venting 

Systems per ULC-636, with rated operating temperature of 550

°

 F (287

°

 

C). Corr/Guard is rated for positive pressure of 15” (381mm) w.c. for 

3” (76mm) diameter through 36” (914mm) diameter. Metal-Fab, Inc. 

recommends the system be inspected once a year by a qualified service 

technician. 
Venting system design may be limited by appliance performance. 

Consult appliance installation instructions to determine proper sizing 

and limitations such as maximum horizontal length and height, 

maximum number of elbows or offsets, connecting two or more 

appliances to a common venting system, and other limitations that 

may affect design and installation. Permits may be required before 

starting an installation. Installation is to be in accordance with local 

building code requirements and National Codes: USA – NFPA 54 

ANSI-Z223.1 or NFPA 211. In Canada – CAN/CGA-B149.1 or 

CAN/CGA-B149.2 Propane Installation Code as applicable. 

It is 

 

the responsibility of the installer to contact local building and fire 

 

officials concerning any installation restrictions and/or inspection 

requirements that may apply.

Corr/Guard is to be installed in accordance with these installation  

instructions and those of the appliance manufacturer. For conditions  

and  applicable  restrictions  not  specifically  mentioned  herein,  contact 

 

building or fire officials having jurisdiction in your area. The following is a 

 

guide to assist a professional installer:

•   

Proper operation of the venting system and appliance is dependant 

on the use of all parts specified by Metal-Fab for use in the particular 

installation. System performance may be affected if the proper 

assembly of all required parts is not accomplished.

•   

Refer to appliance’s instructions to determine proper sizing and 

connection of the venting system to the appliance.

•   

Corr/Guard Model CG, FCS, FCS-1 & FCS-2 double wall vent may 

be used with Model CGSW & FCSSW single wall vent within the 

same vent system.

•   

Tee  sections  should  only  be  used  in  conjunction  with  a  drain  on 

appliances tested for use with a drain, or if allowed by the appliance 

manufacturer for multiple appliance connections.

•   

If required  by the appliance  manufacturer, a drain  fitting must be 

located as close as possible to the appliance flue outlet. Unless a 

drain fitting is supplied with the appliance, install only a Corr/Guard 

Drain Fitting.

•   

More than one Category II, III or IV appliance may not be connected 

into the same vent system, unless the appliance manufacturer 

specifically  approved  such  a  system  and  the  appliances  are 

designed for multiple venting. Cat. II, III or IV appliances MAY NOT 

share any part of their vent system with a natural draft appliance. 

•   

Check  the  joints  and  seams  for  gas  tightness  when  using  the 

venting system with a Cat. III or Cat. IV appliance.

•   

Except for installation in one and two family dwellings, a venting  

system that extends through any zone above that on which the 

connected appliance is located shall be provided with an enclosure 

having a fire resistance rating equal to or greater than that of the 

floor or roof assemblies through which it passes.

•   

Corr/Guard shall not be routed into, through, or within any other 

vent, such as an existing masonry or factory-built chimney flue that 

is connected to another appliance.

•   

WARNING! Do not place or install insulation in any required 

clearance spaces surrounding the venting system.

•   

Enclosure of exterior mounted venting systems below the roof line 

is recommended to limit condensation and protect from mechanical 

damage.

When the Corr/Guard vent system is installed, check joints for tightness. 

Repair  any  joint  leaks  by  disassembling  and  resealing  following  the 

guidelines in the Joint Assembly section of these instructions. Replace 

any defective component.

(TABLE 1) CLEARANCE TO COMBUSTIBLES

Corr/Guard SINGLE WALL (CGSW & FCSSW)

Rated Operating

Minimum Clearance

Minimum Clearance

Temperatures

Enclosed

Unenclosed

Pipe Dia.

Temp.

Horiz.

Vert.

Horiz.

Vert.

Single Wall 

3”&4”

(76mm - 102mm)

(CGSW)

400°F

(204°C)

480°F

(249°C)

550°F

(288°C)

8”

(203mm)

8”

(203mm)

N/A

4”

(102mm)

4”

(102mm)

N/A

1”

(25mm)

2”

(51mm)

2”

(51mm)

1”

(25mm)

2”

(51mm)

2”

(51mm)

Single Wall 

5” 

(127mm)

(CGSW)

400°F

(204°C)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

N/A

6”

(152mm)

6”

(152mm)

N/A

1”

(25mm)

2”

(51mm)

2”

(51mm)

1”

(25mm)

2”

(51mm)

2”

(51mm)

Single Wall 

6”-12”

(152mm - 305mm)

(FCSSW)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

N/A

N/A

2”

(51mm)

2”

(51mm)

2”

(51mm)

2”

(51mm)

Single Wall 

14”-18”

(356mm - 457mm)

(FCSSW)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

N/A

N/A

3”

(76mm)

3”

(76mm)

3”

(76mm)

3”

(76mm)

Single Wall 

20”-24”

(508mm - 610mm)

(FCSSW)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

N/A

N/A

4”

(102mm)

4”

(102mm)

4”

(102mm)

4”

(102mm)

Single Wall 

26”-30”

(660mm - 762mm)

(FCSSW)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

N/A

N/A

5”

(127mm)

5”

(127mm)

5”

(127mm)

5”

(127mm)

Single Wall 

32”-36”

(813mm - 914mm)

(FCSSW)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

N/A

N/A

6”

(152mm)

6”

(152mm)

6”

(152mm)

6”

(152mm)

(TABLE1) CLEARANCE TO COMBUSTIBLES

Corr/Guard DOUBLE WALL (CG, FCS,  FCS-1 & FCS-2)

Rated Operating

Minimum Clearance

Minimum Clearance

Temperatures

Enclosed

Unenclosed

Pipe Dia.

Temp.

Horiz.

Vert.

Horiz.

Vert.

Double Wall 

3”-5”

(76mm - 127mm)

(CG)

300°F

(149°C)

480°F

(249°C)

550°F

(288°C)

3”

(76mm)

6”

(152mm)

N/A

1”

(25mm)

1”

(25mm)

N/A

1”

(25mm)

1”

(25mm)

1”

(25mm)

1”

(25mm)

1”

(25mm)

1”

(25mm)

Double Wall 6”-12”

(152mm - 305mm)

(FCS/FCS-1/FCS-2)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

1”

(25mm)

1”

(25mm)

1”

(25mm)

1”

(25mm)

1”

(25mm)

1”

(25mm)

Double Wall 14”-18”

(356mm - 457mm)

(FCS/FCS-1/FCS-2)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

1”

(25mm)

1”

(25mm)

2”

(51mm)

2”

(51mm)

1”

(25mm)

1”

(51mm)

Double Wall 20”-24”

(508mm - 610mm)

(FCS/FCS-1/FCS-2)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

1”

(25mm)

1”

(25mm)

3”

(76mm)

3”

(76mm)

1”

(25mm)

1”

(76mm)

Double Wall 26”-30”

(660mm - 762mm)

(FCS/FCS-1/FCS-2)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

2”

(51mm)

2”

(51mm)

4”

(102mm)

4”

(102mm)

2”

(51mm)

2”

(51mm)

Double Wall 32”-36”

(813mm - 914mm)

(FCS/FCS-1/FCS-2)

480°F

(249°C)

550°F

(288°C)

N/A

N/A

2”

(51mm)

2”

(51mm)

5”

(127mm)

5”

(127mm)

2”

(51mm)

2”

(51mm)

The Corr/Guard ventilation system, manufactured by Metal-Fab, Inc. 

is constructed to exacting standards. The proper operation of this vent 

system is dependant on the use of correct components, proper sizing, 

quality of installation, and guidelines and limitations expressed by the 

appliance manufacturer.

Summary of Contents for AL29-4C

Page 1: ...E INSTRUCTIONS VERY CAREFULLY EXAMINE ALL COMPONENTS FOR POSSIBLE SHIPPING DAMAGE BEFORE INSTALLATION PROPER JOINT ASSEMBLY IS ESSENTIAL FOR A SAFE INSTALLATION FOLLOW THESE INSTRUCTIONS EXACTLY AS WR...

Page 2: ...y dwellings a venting system that extends through any zone above that on which the connected appliance is located shall be provided with an enclosure having a fire resistance rating equal to or greate...

Page 3: ...e joint NOTE If the seal gasket pushes out of the groove during the assembly process apply a light film of synthetic based lubricant to the top surface of the gasket or spray a light film of soapy wat...

Page 4: ...THODS PIPE DIAMETER MODEL MAXIMUM HEIGHT PLATE SUPPORTS 3 5 76mm 125mm CG CGSW 30 9 1m 6 12 152mm 305mm FCS 50 15 2m 6 12 152mm 305mm FCS 1 41 12 5m 6 12 152mm 305mm FCS 2 37 11 3m 6 12 152mm 305mm FC...

Page 5: ...e smaller collar into the other component from the previous step NOTE ThetwohorizontalcylindersoftheThimblemustengagea minimum of two inches 5 Fasten both sides of the Wall Thimble using screws or nai...

Page 6: ...th specified by the appliance manufacturer s installation instructions Vertical terminations must terminate no less than 2 0 61m above the roof or any wall or vertical structure closer than 8 2 4m A v...

Page 7: ...RNING DO NOT PLACE ANY TYPE OF INSULATION IN ANY REQUIRED CLEARANCE SPACES SURROUNDING THE VENT SYSTEM GUY RING FCSGR Chimneys that exceed 5 above the roof or are installed in severe weather regions m...

Page 8: ...asing wall around the VL inner pipe section Secure the casing by installing 8x1 2 sheet metal screws at prepunched holes See FIG 17 P O Box 1138 WICHITA KANSAS 67201 316 943 2351 Fax 316 943 2717 2018...

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