Metacentre DCO Technical Manual Download Page 21

Technical Manual 

 

 

Page 20

 

4.Po

  Pressure Sensor Offset 

4.Pr

  Pressure Sensor Range 

4.Cf 

Control function 

Determines if the DCO maintains control of the 
compressors when the DCO is stopped. 
Note : This applies only when connection is 
made via airbus485 
 
0 = Stop: return pressure control to the 
compressors. 
 
1 = Standby: maintain control and continouosly 
hold compressors “off load”. 
 

4.LP 

Limited Permissible 

Determines how many compressors are 
allowed to be used by the DCO. 
Note : This function is limited by 'nC' Number 
of compressors.  
 
Pressure Sensor Calibration Procedure: 
 
1) Commissioning 
 
Initially set the ‘Offset’ (minimum) to the 
minimum or lowest pressure value for the 
sensor. Set the ‘Range’ (maximum) to the 
maximum or highest value for the sensor. 
 
For example: 
If the pressure sensor is a 0 to 16bar (0 to 
232psi) type set the ‘offset’ to 0bar (0psi) and 
the ‘Range’ to 16.0bar (232psi). 
 
If the sensor is a –1.0(minus one bar.g) to 
15.0bar type, set the ‘offset’ to –1.0bar (minus 
one bar) and the range to 15.0bar. 
Note: The ‘range’ value equates to the 
maximum value not the scope of the sensor. 
 
Execute the calibration procedure. 
 
2) Calibration Procedure 
 
a) Offset: Expose the sensor to atmosphere 
and adjust the ‘offset’ setting (if necessary) 
until the detected pressure display shows 
0.0bar (0psi). 
 
b) Range: Apply an accurately know pressure 
to the pressure sensor and adjust the ‘Range’ 
setting until the detected pressure display 
matches the applied pressure. An applied 
pressure equal too, or greater than, the 
nominal system working pressure is 
recommended. 
 

 The detected pressure is displayed with the 

calibration menu item and will change to match 
the new calibration setting as the setting is 

adjusted. 
 

 There is no need for the applied pressure to 

be static; it can be dynamic and changing. This 
enables calibration to be carried out on a fully 
operational system where changing system 
pressure can be accurately verified from 
another source. 
 

 Correct pressure sensor set-up and 

calibration is critical for successful system 
operation. It is recommended that pressure 
sensor calibration is examined, and 
adjusted if necessary, manually or a pre-
determined routine periodic basis.

 

 

Summary of Contents for DCO

Page 1: ...MANY0913B GB Metacentre DCO Technical Manual 28 02 2016 TM DCO Duty Change Over bar...

Page 2: ...al Features and Functions 6 0 Menus and Navigation 6 1 To Access a Menu 6 2 Menu Item Adjustment 6 3 To Exit a Menu 6 4 Menu map 7 0 Operation 7 1 User Interface 7 2 Compressor Identification 7 3 Comp...

Page 3: ...sent in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit Do not open access panels or touch electrical components while voltage...

Page 4: ...mpressor Connections and Control 1 2 3 1 2 3 T M DCO Each air compressor in the system can be integrated with the Metacentre DCO using an interface module supplied with DCO Kit that is designed to ena...

Page 5: ...the urgency or time limit and the acceptable deviation of system pressure the Tolerance from the normal control limits PH PL PT a b c The same method is implemented in reverse above the High Pressure...

Page 6: ...ion capacity If an increase in the tolerance band is insufficient the DCO s dynamic reaction response can be influenced by increasing the Damping factor DA reducing tendency to over react The Damping...

Page 7: ...or non proffered compressor s Rotation Each time the set rotation interval elapses a sequence rotation occurs and the sequence assignment for each compressor is re arranged The compressor that was ass...

Page 8: ...s only required as an emergency backup compressor number 4 it may be desirable to ensure the preferred compressor is always utilised first and the non preferred compressor utilised last in any sequenc...

Page 9: ...ystem pressure sensor For use in Pollution Degree 2 Environment Type 12 12 K or 13 cable glands conduit or other cable entry fittings must be used to maintain Type 12 rating of the unit Before opening...

Page 10: ...h connection to the unit s earth as illustrated must be implemented The AWG size of the earth connection must be the same as the incoming supply wires The applied torque for fixing must be at least 1...

Page 11: ...sing an mi PCB the signal wires must be connected to the DCO terminals dedicated for the assigned compressor reference number 3 2 1 8 7 4 5 6 R1 35mm DIN 76 34 28 The mi PCB is a 35mm DIN rail mountab...

Page 12: ...essor as ready and available for utilisation as required regardless of actual compressor status 4 6 2 Option B Alarm Metacentre DCO menu 3 Set the Alarm Input Option for the compressor to 0 1 8 7 For...

Page 13: ...he compressor to start and run within 30 seconds of a Load command is sufficient to assume the compressor is not available due to being manually stopped or in a shutdown Alarm state Dependant on the c...

Page 14: ...contacts of which can be used to regulate the compressor in accordance with Metacentre DCO pressure control Ensure the compressor is equipped with independent excess pressure protection The mi PCB co...

Page 15: ...Pressure switch settings near or below the Metacentre DCO pressure settings will disrupt successful pressure control 4 7 3 3 Wire Pressure Switch For an air compressor fitted with a 3 wire electro me...

Page 16: ...ta communications and other low voltage signals can be subject to electrical interference This potential can result in intermittent malfunction or anomaly that is difficult to diagnose To avoid this p...

Page 17: ...naccurate check the type and range of the sensor and carry out the pressure sensor commissioning and calibration procedure Menus and Navigation Menu Items 4 Po Sensor Offset Calibration 4 Pr Sensor Ra...

Page 18: ...will be displayed If the access code is not recognised the display will return to normal operation 6 2 Menu Item Adjustment When in menu mode the upper display will show the menu number followed by t...

Page 19: ...essure band 1 HA High Pressure Alarm High pressure Alarm level This function remains active at all times Set just below system pressure relief value s and below the maximum system pressure rating of a...

Page 20: ...ndition is true The relay contacts will open circuit during a loss or disruption to the DCO power supply regardless of setting 4 r2 Auxiliary Output Relay 2 Function Determines the function of Relay O...

Page 21: ...ge to 15 0bar Note The range value equates to the maximum value not the scope of the sensor Execute the calibration procedure 2 Calibration Procedure a Offset Expose the sensor to atmosphere and adjus...

Page 22: ...C3 C4 Compressor sequence assignment is indicated by letters A Duty B First Standby C Second Standby D Third Standby The first letter in the sequence is the duty assignment for compressor 1 example C1...

Page 23: ...r loss occurred The DCO will not automatically restart if the DCO was in a stopped state when the power disruption or loss occurred 7 10 Failure Mode If the DCO experiences a disruption to normal cont...

Page 24: ...Data Dimensions 253mm x 160mm x 90mm 10 x 6 3 x 3 6 Weight 2 7kg 6lb Mounting wall 2 x screw fixings Enclosure IP54 NEMA 12 UL Type 12 Supply 115 to 230Vac 10 50 60Hz Power 60VA Temperature 0 C to 46...

Page 25: ...2 X10 T1 6A PSU IEC 20 x 5mm LED1b N L E 0VDC VDC X09 X08 RL1 RL2 C01 C018 RT1 X07 X06 X05 X04 X01 LCD Ai1 C Comp 1 Comp 2 Comp 3 Di GND LOAD Comp 4 R1 R2 115 230Vac 60VA 50 60Hz Di GND LOAD Di GND LO...

Page 26: ...oad GND Di Load GND Di Load 0VDC 24V DC D3 0V DC 24V DC D2 0VDC 24V DC D1 Comp 1 1 mi PCB Comp 2 Comp 3 Comp 4 24V DC A i1 2 mi PCB 3 mi P CB 4 mi PCB 115 230Vac 60VA 50 60Hz E L N 1 2 3 4 1 2 3 1 2 3...

Page 27: ...Technical Manual Page 26...

Page 28: ...quire further technical assistance please contact your local dealer Stamp with name and address of local dealer Manufacturers Identification Compressor Machine Controls NV Industriepark De Bruwaan 37B...

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